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ABB 5SHY3545L0016 (3BHB020720R0002) Product Overview
The ABB 5SHY3545L0016, identified by internal code 3BHB020720R0002, is an advanced Integrated Gate-Commutated Thyristor (IGCT) module designed for high-power applications. It combines the benefits of both transistor and thyristor technologies, offering high-speed switching capabilities with low on-state losses. This module is optimized for medium-frequency operations and is suitable for demanding industrial environments.
| Parameter | Value |
|---|---|
| Model | 5SHY3545L0016 |
| Internal Code | 3BHB020720R0002 |
| Type | Integrated Gate-Commutated Thyristor (IGCT) |
| Voltage Rating | 4500 V |
| Current Rating | 1600 A |
| Maximum Power Dissipation | 2.3 kW |
| Gate Trigger Voltage | 5 V |
| Gate Trigger Current | 150 mA |
| Operating Temperature | -40°C to +85°C |
| Dimensions (L × W × H) | 233 mm × 115 mm × 35 mm |
| Weight | 1.55 kg |
| Cooling Method | Natural convection; optional forced-air via fan or ducting |
| Mounting | Panel mount (4-point fixing) |
| Compliance | CE, RoHS, UL-type insulation class |
Industrial Motor Drives: Utilized in medium-voltage drives for pumps, compressors, and rolling mills, where reliable IGBT switching is critical.
Renewable Energy Inverters: Applied in large-scale solar and wind turbine converters requiring tight switching control and safety isolation.
Rail Traction Systems: Powers inverters in locomotive and metro traction, demanding robust diagnostics and high reliability.
Marine & Ship Propulsion: Enables drive control in electric propulsion systems, generators, and other marine applications.
Heavy Duty Power Conversion: Used in metallurgy, mining, oil & gas, or grid intertie converters where high-voltage, high-current makes gate driver reliability vital.
Improved Diagnostic Feedback: Early detection of faults (over-temperature, desaturation, under-voltage) allows preventative maintenance and minimizes downtime.
High Isolation Safety: >10 kV isolation ensures safety between control circuits and high-voltage power stage; reduces risk of electrical hazard.
Excellent Thermal Stability: Wide operating temperature range (–40 °C to +85 °C), even under switching losses; design manages thermal stress well.
Reduced Parasitics: Compact layout and optimized parasitic inductance reduce switching overshoot, leading to lower electromagnetic interference.
Robust Build & Long Life: Rugged components, quality insulation, protected against environmental stresses (vibration, humidity) → high MTBF.
Brand: ABB
Series: High-Voltage IGBT Gate Driver Series (e.g., “5SHY” family)
Category: Gate Drivers / Gate Driver Units
Related Models (Same Series or Relevant)
| Model | Gate Drive Voltage | Max Application Voltage | Dimensions (mm) | Weight (kg) | Key Distinguishing Feature |
|---|---|---|---|---|---|
| 5SHY3545L0009 | ±15 V | 4500 V | 233 × 115 × 35 | 1.50 | Baseline version (without enhanced diagnostics) |
| 5SHY3545L0011 | ±15 V | 4500 V | 230 × 115 × 35 | 1.60 | Adds fiber-optic remote monitoring module |
| 5SHY3545L0008 | ±15 V | 3300 V | 210 × 110 × 35 | 1.30 | Lower voltage version, for medium-voltage use |
| 5SHX1060H0001 | ±15 V | 4500 V | 250 × 120 × 40 | 1.80 | Integrated protection logic and higher switching frequency |
| 5SDF1045H0001 | ±15 V | 4500 V | 240 × 100 × 35 | 1.60 | Enhanced cooling design, better mounting flexibility |
Popular Models (Same Brand)
| Model | Product Type | Voltage Rating | Dimensions (mm) | Weight (kg) | Prominent Uses / Key Notes |
|---|---|---|---|---|---|
| 5SNA1500E330305 | High-current IGBT Module | 3300 V | 180 × 140 × 40 | 2.50 | Used in traction inverters and heavy drives |
| 5SDF1060H0001 | Gate Driver Unit | 4500 V | 250 × 110 × 40 | 1.70 | Similar driver with advanced optical communication |
| 5SHY4045L0001 | Gate Driver | 4500 V | 220 × 115 × 35 | 1.40 | Older gen gate driver, well-proven in many setups |
| 5STP33Q2800 | Phase-Control Thyristor Module | 2800 V | 190 × 90 × 30 | 1.20 | For controlled rectification, less switching applications |
| 5SNA1200E330306 | IGBT Module | 3300 V | 200 × 150 × 50 | 3.00 | For very high current, industrial inverter applications |
FAQ (Q&A)
Q1: What is the purpose of the 5SHY3545L0016?
A1: It acts as a gate driver, controlling IGBT modules by supplying gate voltage, isolating power/control stages, and protecting the module under fault conditions.
Q2: What is the maximum voltage this driver can handle?
A2: It is designed for application voltages up to 4500 V at the power side.
Q3: What specific diagnostics are included?
A3: Includes desaturation detection (to catch IGBT short or overcurrent), over-temperature cutoff, under-voltage lockout, and fault signaling via logic output plus fiber-optic.
Q4: What kind of environments can it operate in?
A4: It operates reliably in a temperature range from –40°C to +85°C, suitable for industrial, renewable energy, marine, and railway environments. Forced cooling is recommended in high-temperature or high-load situations.
Q5: How should the 5SHY3545L0016 be mounted?
A5: It is designed for panel mounting using four fixing points to ensure stable and secure installation. Proper airflow should be ensured for thermal management.
Q6: What is the weight and size of this product?
A6: The module weighs approximately 1.55 kg and measures 233 mm (L) × 115 mm (W) × 35 mm (H).
Q7: How does this model differ from previous versions?
A7: Compared to earlier versions, the 5SHY3545L0016 offers improved switching speeds, enhanced diagnostics, better thermal performance, and higher reliability.
Q8: Is this product compliant with safety and environmental standards?
A8: Yes, it complies with CE, RoHS, and UL-type insulation class standards, ensuring both safety and environmental responsibility.
Q9: What type of cooling is recommended?
A9: Natural convection is sufficient under moderate operating conditions, but forced-air cooling is advised for higher loads or ambient temperatures to maintain optimal performance.
Q10: What are the typical applications for this product?
A10: It is widely used in industrial motor drives, renewable energy converters, railway traction systems, marine propulsion, and heavy-duty power conversion setups.
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