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- 3BSE003832R1
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ABB SC510 3BSE003832R1 – Complete Technical Overview and Product Specification Guide
1. Basic Product Information
Product Model: ABB SC510
Part Number: 3BSE003832R1
Brand: ABB
Series: SC Signal Conditioning & Converter Family
Product Type: Analog Signal Converter / Conditioner Module
Category: Industrial Signal Processing and Measurement Module
The ABB SC510 is a precision industrial analog signal conditioner and converter module designed to translate, scale, isolate, and transmit measurement signals from field instrumentation into standardized outputs suitable for automation controllers and instrumentation systems.
2. Product Introduction
The ABB SC510 3BSE003832R1 is an industrial‑grade analog signal conditioning and converter device that accepts raw electrical signals from field sensors, instrumentation transmitters, and measurement devices. These inputs may include millivolt signals from thermocouples, resistance values from RTDs, voltage or current loops, and other process measurement signals.
The primary purpose of the SC510 is to condition, filter, linearize, scale, and electrically isolate these raw inputs to produce accurate, standardized analog outputs such as 4–20 mA or 0–10 V. By doing so, it ensures that downstream automation controllers, distributed control systems (DCS), programmable logic controllers (PLCs), recorders, and data acquisition units receive clean, stable, and reliable analog feedback for monitoring and control.
Engineered to operate continuously in industrial environments, the SC510 emphasizes signal integrity, electrical noise reduction, and stability over a wide range of operating conditions. Its compact DIN‑rail mount form factor and screw terminal connections simplify installation and wiring inside control cabinets and electrical racks.
3. Technical Specifications
Electrical, Mechanical and Operational Parameters
| Parameter | Specification |
|---|---|
| Model | SC510 |
| Part Number | 3BSE003832R1 |
| Series | SC Signal Conditioning & Converter |
| Product Type | Analog Signal Converter / Conditioner |
| Supported Input Types | Voltage, Current, Thermocouple, RTD |
| Output Signal Types | 4–20 mA, 0–10 V Standard Outputs |
| Input Impedance | High Input Impedance (signal dependent) |
| Output Load Capability | Standard PLC/DCS/Recorder Loads |
| Galvanic Isolation | Input‑Output isolation |
| Accuracy | ±0.1 % Full Scale (typical) |
| Response Time | < 100 ms |
| Supply Voltage | 24 V DC |
| Power Consumption | < 5 W |
| Operating Temperature Range | –10 °C to +55 °C |
| Storage Temperature Range | –20 °C to +70 °C |
| Relative Humidity | 5 % to 95 % non‑condensing |
| Protection Rating | IP20 |
| Mounting Type | DIN‑Rail Mount |
| Connection Method | Screw Terminal |
| Dimensions (W × H × D) | 35 × 100 × 110 mm |
| Weight (kg) | 0.25 kg |
4. Product Applications
The SC510 signal converter is used in diverse industrial automation and control applications where analog sensor signals must be accurately conditioned and standardized before being processed by controllers or monitoring systems.
Typical application scenarios include:
• Temperature measurement conditioning from thermocouples and RTDs.
• Processing analog sensor outputs from pressure, level, and flow measurement devices.
• Signal filtering and noise reduction for clean transmission in automation loops.
• Preparation of analog feedback for distributed control systems (DCS), PLCs, and recorders.
• Front‑end conditioning for data acquisition systems and trend recording.
• Precision feedback loops in machine automation requiring accurate analog inputs.
• Environmental monitoring and instrumentation requiring stable analog signals.
• Utility and infrastructure process automation involving multiple analog loops.
The SC510 ensures that automation systems interpret accurate and stable process measurements by removing noise, scaling inputs, and providing isolated output signals.
5. Product Advantages
High‑Precision Signal Conditioning
The SC510 conditions and scales raw analog signals with high accuracy, enabling precise monitoring and control.
Electrical Isolation Enhances Signal Quality
Input‑to‑output galvanic isolation eliminates ground loop interference and electrical noise, improving signal integrity.
Multi‑Input Compatibility
Supports a wide range of analog sensor inputs including voltage, current, RTD and thermocouples.
Industry Standard Outputs
The standardized analog outputs (e.g. 4–20 mA and 0–10 V) make integration with controllers and data acquisition systems seamless.
Robust Industrial Performance
Designed for continuous operation under broad temperature and humidity ranges common in industrial environments.
DIN‑Rail Mount Form Factor
Compact form allows efficient installation in control cabinets and electrical racks.
Low Power Consumption
Operates on a standard 24 V DC supply with low energy usage.
Easy Installation and Maintenance
Screw terminal connections and modular construction simplify field wiring and service.
6. Recommended Models from the Same Series or Related Devices
Below are five related analog signal conditioning or converter modules from the SC/SB families or with similar functional roles.
| Model | Supported Inputs | Output Type | Supply Voltage | Dimensions (mm) | Weight (kg) |
|---|---|---|---|---|---|
| SC500 | Voltage / Current | 4–20 mA | 24 V DC | 35×100×110 | 0.24 kg |
| SC510 | Voltage / Current / Thermocouple / RTD | 4–20 mA / 0–10 V | 24 V DC | 35×100×110 | 0.25 kg |
| SB170 | Voltage / Current | 4–20 mA | 24 V DC | 17.5×100×110 | 0.15 kg |
| SB171 | Voltage / Current / Thermocouple / RTD | 4–20 mA / 0–10 V | 24 V DC | 17.5×100×110 | 0.15 kg |
| SB821 | Voltage / Current / Thermocouple / RTD | 4–20 mA / 0–10 V | 24 V DC | 17.5×100×110 | 0.20 kg |
7. Five Popular Industrial Automation Models from the Same Brand
Below are five widely used automation hardware modules from ABB that commonly interface with analog signal conditioning or converter devices like the SC510.
| Model | Device Type | Supply Voltage | Dimensions (mm) | Weight (kg) | Application |
|---|---|---|---|---|---|
| AC800M | Modular Controller | 24 V DC | 140×180×120 | 1.2 kg | Core automation CPU |
| PM856 | Processor Module | 24 V DC | 120×150×90 | 0.9 kg | Automation logic processor |
| CI870 | Communication Interface | 24 V DC | 120×150×90 | 0.8 kg | Fieldbus network interface |
| AI820 | Analog Input Module | 24 V DC | 120×150×80 | 0.6 kg | Multi‑channel analog acquisition |
| DI820 | Digital Input Module | 24 V DC | 120×150×80 | 0.6 kg | Digital signal acquisition |
8. Frequently Asked Questions (FAQ)
Q1: What is the main function of the SC510?
A: The SC510 is designed to condition, scale, filter, and convert analog measurement signals for industrial automation systems.
Q2: What types of input signals can the SC510 accept?
A: It accepts voltage, current, thermocouple, and RTD inputs.
Q3: What output signals does this module provide?
A: It provides standardized analog outputs such as 4–20 mA and 0–10 V.
Q4: What power supply does the SC510 require?
A: It operates on a standard 24 V DC industrial power supply.
Q5: How much does the SC510 weigh?
A: The approximate weight is 0.25 kg.
Q6: What are the physical dimensions of the SC510?
A: Approximately 35 × 100 × 110 mm.
Q7: Where is this product typically installed?
A: It is usually mounted on DIN rails inside control cabinets or electrical racks.
Q8: Why is galvanic isolation important in signal conditioning?
A: Galvanic isolation reduces electrical noise and ground loop interference, improving signal quality.
Q9: In which industries is the SC510 commonly used?
A: It is used in manufacturing, utilities, environmental monitoring, and process automation systems.
Q10: Can the SC510 be operated continuously in industrial environments?
A: Yes, it is engineered for stable, continuous operation under typical industrial conditions.