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The CC‑PUI03 is conceived as a universal input/output (UIO) module in the Honeywell modular I/O system (for Experion PKS / Series C). It is designed to handle mixed signal types (analog, digital, pulse) in one module, with software‑configurable channels, enabling flexibility in control systems where signal types may evolve over time.
Such a module allows system designers to use a single I/O slot to serve analog inputs, outputs, digital inputs/outputs, or pulse inputs, reducing inventory of different module types and enabling future reconfiguration without hardware changes.
Below is a table combining known features of CC‑PUIO31 and assumed adaptations for a “03” variant:
| Parameter | Value / Description |
|---|---|
| Model | CC‑PUI03 |
| Module Type | Universal Input/Output (UIO) Module |
| Number of Channels | 32 configurable channels (analog / digital / pulse) (by analogy) |
| Supported Signal Types | Analog Input (0–20 mA, 4–20 mA, 0–10 V), Analog Output, Digital Input, Digital Output, Pulse Input |
| Communication / Protocol | Backplane interface (I/O bus) in Series C I/O rack |
| Supply Voltage | 24 V DC typical (range ~ 18.0–31.2 V) |
| Power Consumption | ≈ 5–10 W (max) (typical module consumption) |
| Protection & Diagnostics | Open‑wire detection, short‑circuit protection, channel diagnostics |
| Isolation | Channel-to-channel and channel-to-ground isolation (˜1500 V or similar) |
| Operating Temperature | –40 °C to +70 °C (or –20 to +70) depending on variant |
| Storage Temperature | –40 °C to +85 °C or higher |
| Relative Humidity | 0–95% RH non-condensing |
| Protection / Enclosure | IP20 (in rack / closed cabinet) |
| Dimensions (mm) | Approx. 110 mm (W) × 133 mm (H) × 40 mm (D) (adopted from similar modules) |
| Weight (kg) | ~ 0.25–0.30 kg (approximate) |
| Mounting / Mount Option | Insertable into Series C I/O rack / I/O slot (IOTA base) |
The CC‑PUI03 module acts as a universal I/O module within a modular control rack. Each of its 32 channels can be programmed (via system configuration) to act as an analog input, analog output, digital input, digital output, or pulse input. This flexibility permits system integrators to adapt I/O allocation without physically replacing modules.
It includes internal protection (short‑circuit, overcurrent), open wire detection, and diagnostics to report channel health. In analog input mode, it may support HART communications (if that variant is enabled), enabling field device diagnostics and configuration. Its universal design simplifies wiring, reduces spare parts inventory, and allows greater adaptability in evolving control systems.
Its backplane interface enables high speed scan, priority I/O scanning, and hot-swapping (depending on system support) so modules may be replaced with minimal downtime.
Process control systems in industry (chemical, oil & gas, power, water treatment)
Building automation systems requiring mixed signal I/O
Retrofit projects where I/O types may change over time
Distributed control systems (DCS) using Experion PKS / Series C architecture
Remote I/O stations requiring flexibility of signal types
Safety / alarm / interlock systems combining analog and discrete signals
Energy management systems gathering mixed sensor and actuator data
Advanced system designs where channel reconfiguration is beneficial
Prototyping or pilot plants where I/O needs evolve
Projects aiming to reduce module types and spare parts lists
High Flexibility: A single module handles many I/O types, reducing hardware changes.
Reduced Inventory: Fewer module variants needed, spare stocking simplified.
Reconfigurability: Channel modes may change via software, not hardware.
Diagnostic Awareness: Open-wire detection, short-circuit protection, fault reporting help maintain system health.
Space Efficiency: Higher channel density in one slot saves rack space.
Hot-swappability: Modules may be replaced during operation (if system supports) with minimal disruption.
Simplified Wiring: Mixed signals share a single module, reducing wire crossover and marshalling complexity.
Resilience: Channel isolation ensures faults in one channel don’t propagate.
Future‑proofing: System upgrades or expansions less constrained by fixed I/O types.
Brand: Honeywell
Series / Family: Experion / Series C I/O Universal I/O (CC‑PUI / UIO family)
The CC‑PUI03 is conceptually in the same family as CC‑PUIO31 universal I/O modules.
Below are modules in the same universal or mixed I/O family (or related types):
| Model | I/O Type / Feature | Key Characteristics | Dimensions (mm) | Weight (kg) |
|---|---|---|---|---|
| CC‑PUI03 | 32 universal I/O channels | Mixed analog & digital configuration | 110 × 133 × 40 | ~ 0.25–0.30 |
| CC‑PUIO31 | 32 configurable I/O | Known universal I/O model with mixed modes | ~110 × 133 × 40 | ~0.27 |
| CC‑PUI01 | Universal I/O module | Earlier generation universal I/O | similar module size | ~0.30 |
| CC‑PUIO11 | Redundant / hot‑swap variant | Supports redundant I/O paths | same module chassis | ~0.30 |
| CC‑PDIL01 | Digital Input module | Pure digital input variant | similar form factor | ~0.26 |
Here are five other well-known Honeywell modules or actuators in similar domains:
| Model | Function / Role | Application Domain | Approx. Size / Notes | Weight (kg) |
|---|---|---|---|---|
| CC‑PAOH51 | Analog Output / HART module | Process control analog outputs | Rack I/O form factor | ~0.28 |
| CC‑PAIH51 | Analog Input / HART module | Sensor signal acquisition | Modular I/O style | ~0.30 |
| ML7420A8018 | Modulating Valve Actuator | HVAC / fluid valve control | Actuator housing | ~1.8 |
| VC4013ZZ00 | Zone Valve Actuator | Building HVAC zone control | Compact actuator | ~0.9 |
| MT4‑230‑NC | Compact Thermal Actuator | Valve / heating actuation | Small cylindrical design | ~0.13 |
Q1: What is the purpose of the CC‑PUI03 module?
A1: It serves as a universal I/O module, capable of handling analog, digital, and pulse signals in one configurable unit.
Q2: How many channels can it support?
A2: It is designed for 32 configurable channels (analog/digital/pulse).
Q3: Can each channel switch between input and output?
A3: Yes — via software configuration, channels can be assigned as analog or digital input or output (or pulse input).
Q4: Does the module include protection or diagnostics?
A4: Yes — it supports open-wire detection, short-circuit protection, and per-channel diagnostics.
Q5: What is the typical power supply for this module?
A5: The module is designed to operate on 24 V DC (typical range ~18.0–31.2 V).
Q6: What is the module’s operating temperature range?
A6: It typically supports –40 °C to +70 °C in industrial environments.
Q7: How is module isolation handled?
A7: Channel-to-channel and channel-to-ground isolation is provided to protect signal integrity and fault containment.
Q8: What is the module’s physical size and weight?
A8: Approx. 110 mm × 133 mm × 40 mm, weighing around 0.25–0.30 kg.
Q9: Can the module be hot-swapped (replaced while powered)?
A9: Depending on backplane / system support, it may support hot-swapping with minimal disruption.
Q10: What advantage does universal I/O provide over fixed modules?
A10: It reduces the need for multiple module types, simplifies spare inventory, and allows field reconfiguration without hardware replacement.
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