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The 20G1G3C460LNDNNNNN is a high-power industrial AC drive from the Allen-Bradley PowerFlex 755 family, specifically belonging to the low-harmonic PowerFlex 755TL configuration.
It is designed for large industrial motor-control applications where high output power, controlled acceleration and deceleration, stable speed regulation, advanced motor control, and improved input power quality are required.
The drive is configured for a 400 VAC, three-phase power supply and has a 460 A normal-duty output rating. Within the 400 V class, this corresponds to approximately 250 kW normal-duty motor power, while the same current-class hardware can also be used for different duty levels depending on the actual application requirements.
The unit uses a Frame 8 floor-mounted construction and an air-cooled design. It is intended for industrial installations rather than small machine-level applications.
A particularly important characteristic of this model is its low-harmonic active-front-end configuration. This makes it suitable for facilities where the electrical characteristics of large variable-frequency drives need to be carefully managed.
The model also includes a door-mounted HIM interface and TotalFORCE control architecture in the referenced configuration, providing operators and maintenance personnel with direct access to drive setup, status, diagnostics, and operating information.
| Item | Specification |
|---|---|
| Model | 20G1G3C460LNDNNNNN |
| Brand | Allen-Bradley |
| Product Family | PowerFlex |
| Product Series | PowerFlex 755TL |
| Platform | PowerFlex 755T |
| Product Type | Low-Harmonic AC Variable Frequency Drive |
| Drive Construction | Air-cooled |
| Input Type | Low-Harmonic Active Front End |
| Input Voltage | 400 VAC class |
| Input Phase | Three-phase |
| Output Current | 460 A Normal Duty |
| Normal-Duty Motor Power | Approximately 250 kW |
| Heavy-Duty Motor Power | Approximately 200 kW |
| Light-Duty Motor Power | Approximately 315 kW |
| Frame Size | Frame 8 |
| Enclosure | Type 1 / IP21 class |
| Mounting | Floor mount |
| Cooling | Forced-air cooling |
| Control Platform | TotalFORCE |
| Operator Interface | Door-mounted HIM |
| EMI Protection | Standard EMI protection |
| Dynamic Braking | Not included in this configuration |
| Main Application | Large industrial motor control |
| Typical Loads | Pumps, fans, conveyors, compressors, process machinery |
| Approximate Dimensions | Approximately 800 mm W × 600 mm D × 1,900 mm H class |
| Approximate Weight | Approximately 500–650 kg class, depending on final cabinet configuration |
| Installation | Industrial floor-mounted installation |
Allen-Bradley
Allen-Bradley is the brand associated with this industrial automation product family.
PowerFlex
PowerFlex 755TL
The 755TL is part of the broader PowerFlex 755T platform and is designed specifically for applications where low-harmonic input performance is important.
The PowerFlex 755T platform also includes other configurations designed for different electrical and application requirements. The 755TL configuration is focused on low-harmonic operation, while other variants within the broader platform can address regenerative and common-bus applications.
The catalog number 20G1G3C460LNDNNNNN contains information describing the basic electrical and mechanical configuration of the drive.
| Catalog Section | General Description |
|---|---|
| 20G | PowerFlex 755 / 755T platform |
| 1 | Configuration designation |
| G | Low-Harmonic AFE input configuration |
| 3 | Type 1 / IP21 floor-mounted configuration |
| C | 400 VAC class |
| 460 | 460 A current class |
| L | Configuration/control designation |
| N | Door-mounted HIM / TotalFORCE configuration position |
| D | Configuration option position |
| NNNNN | Additional option positions |
The complete catalog number should always be retained when identifying or replacing the drive because individual option positions can affect the electrical, mechanical, control, communication, and operator-interface configuration.
| Parameter | Specification |
|---|---|
| Model | 20G1G3C460LNDNNNNN |
| Brand | Allen-Bradley |
| Series | PowerFlex 755TL |
| Platform | PowerFlex 755T |
| Drive Type | Low-Harmonic AC Drive |
| Input Voltage | 400 VAC class |
| Input Voltage Range | 380–400 VAC class |
| Input Phase | 3-phase |
| Input Frequency | 50/60 Hz class |
| Normal-Duty Output Current | 460 A |
| Normal-Duty Motor Power | 250 kW |
| Heavy-Duty Output Current | Approximately 385 A |
| Heavy-Duty Motor Power | 200 kW |
| Light-Duty Output Current | Approximately 540 A |
| Light-Duty Motor Power | 315 kW |
| Frame | 8 |
| Input Technology | Low-Harmonic Active Front End |
| Cooling | Air cooled |
| Mounting | Floor mount |
| Enclosure | Type 1 / IP21 |
| Control Technology | TotalFORCE |
| Operator Interface | Door-mounted HIM |
| EMI Protection | Standard EMI protection |
| Dynamic Braking | Not included |
| Motor Control | Advanced variable-frequency control |
| Speed Control | Yes |
| Torque Control | Yes, depending on operating mode |
| Motor Feedback | Available through compatible options |
| Communication | Available through compatible communication options |
| Industrial Automation | Supported |
| PLC Integration | Supported through compatible communication architecture |
| Main Applications | Pumps, fans, conveyors, compressors, process equipment |
| Approx. Width | ~800 mm class |
| Approx. Depth | ~600 mm class |
| Approx. Height | ~1,900 mm class |
| Approx. Weight | ~500–650 kg class |
| Installation Orientation | Vertical |
| Installation Type | Floor-mounted cabinet |
| Service Access | Front access required |
| Cooling Clearance | Required |
One of the important points when evaluating this model is that the 460 A figure does not represent every possible operating duty.
The same drive platform can have different motor-power ratings depending on whether the application is classified as light duty, normal duty, or heavy duty.
| Duty Rating | Approx. Continuous Output Current | Approx. Motor Power at 400 V |
|---|---|---|
| Light Duty | 540 A | 315 kW |
| Normal Duty | 460 A | 250 kW |
| Heavy Duty | 385 A | 200 kW |
For many industrial applications, normal duty at approximately 250 kW is the most useful reference point for this particular 460 A configuration.
However, motor selection should not be made from horsepower or kilowatt value alone. The actual motor full-load current, overload requirement, acceleration characteristics, ambient conditions, and operating cycle should also be considered.
Because this is a Frame 8 floor-mounted low-harmonic drive, its physical size is considerably larger than compact variable-frequency drives.
The approximate mechanical envelope is in the region of 800 mm wide × 600 mm deep × 1,900 mm high.
The final weight can vary according to cabinet configuration, installed power components, options, and packaging. A practical engineering estimate is approximately 500–650 kg, rather than treating the drive as a small wall-mounted inverter.
| Mechanical Parameter | Approximate Specification |
|---|---|
| Model | 20G1G3C460LNDNNNNN |
| Frame | 8 |
| Mounting | Floor mount |
| Width | Approximately 800 mm |
| Depth | Approximately 600 mm |
| Height | Approximately 1,900 mm |
| Approximate Weight | Approximately 500–650 kg |
| Cooling | Forced air |
| Installation Position | Vertical |
| Cabinet Type | Type 1 / IP21 class |
| Service Access | Front |
| Ventilation | Required |
| Floor Support | Required |
| Lifting Equipment | Recommended for installation and movement |
| Clearance | Must be provided according to installation conditions |
For transportation and structural calculations, the actual equipment nameplate and mechanical drawing should be treated as the final reference because the installed configuration can affect both dimensions and weight.
The 20G1G3C460LNDNNNNN is designed for high-power industrial motor control.
Large motors are commonly used in factories for moving materials, pumping fluids, generating airflow, compressing gases, mixing materials, and driving continuous production machinery.
A conventional motor starter generally provides only limited control over the motor during starting and stopping. A high-power variable-frequency drive provides much greater control over the motor’s electrical operating conditions.
The drive can regulate motor speed by changing the output frequency and voltage. It can also manage acceleration, deceleration, torque, operating limits, fault conditions, and communication with the plant automation system.
This makes the drive an important component between the plant electrical system and the mechanical process.
The 20G1G3C460LNDNNNNN is configured as a low-harmonic drive.
Large AC drives can have a significant influence on the electrical characteristics of an industrial power system. Conventional rectifier arrangements can produce harmonic currents that affect transformers, cables, switchgear, and other electrical equipment.
An active-front-end arrangement provides greater control over the input current waveform.
This is particularly useful in facilities where:
The low-harmonic architecture is therefore one of the main reasons for selecting this type of drive instead of a conventional high-power six-pulse drive.
The referenced configuration uses TotalFORCE control technology.
This provides a modern control architecture intended for advanced industrial motor applications.
The control system can provide information and functions associated with:
This information can be used locally through the operator interface or integrated into a larger automation system.
The model includes a door-mounted HIM configuration.
HIM stands for Human Interface Module.
The door-mounted interface is useful for commissioning and maintenance because operators can access drive information without necessarily opening the main cabinet.
Typical functions include:
This is particularly convenient for large floor-mounted drives installed in electrical rooms or industrial control areas.
Large conveyors often have significant inertia and mechanical load.
Starting such a system directly from the electrical supply can generate high starting current and mechanical stress.
A variable-frequency drive allows the motor to accelerate progressively.
Applications include:
The drive can also provide adjustable operating speed when the production process requires different conveyor speeds.
Large industrial pumps are another important application.
The motor speed can be adjusted according to process requirements rather than continuously operating at maximum speed.
Applications include:
Variable-speed control can be particularly useful when the required flow rate changes throughout the production process.
Industrial fans and blowers often operate for long periods.
Applications include:
The drive allows the fan speed to follow the required airflow rather than simply operating at full speed.
Large compressors require controlled acceleration and stable motor operation.
The drive can be used where the compressor motor needs adjustable speed and controlled starting.
Applications can include:
Large mixers often require different speeds during different process stages.
The drive can provide controlled acceleration, adjustable speed, and torque management.
Typical applications include:
The drive can be used for large processing machines where motor speed and torque must remain controlled as the mechanical load changes.
Potential applications include:
The 460 A normal-duty rating allows the drive to operate large industrial motors.
It is intended for applications where compact drives are not capable of supplying the required current.
This makes the drive suitable for high-capacity machinery and continuous industrial processes.
The low-harmonic architecture is one of the most important advantages of the 755TL configuration.
It is designed for installations where the effect of high-power drives on the incoming electrical system must be controlled.
This can be particularly valuable in large plants with multiple drives.
The 460 A hardware can be associated with different power classes depending on duty.
This provides flexibility for applications with different overload requirements.
| Duty | Power Class |
|---|---|
| Light Duty | ~315 kW |
| Normal Duty | ~250 kW |
| Heavy Duty | ~200 kW |
This should always be evaluated against the actual motor current and application profile.
The drive is designed for more than simple frequency adjustment.
Depending on configuration and control mode, it can provide:
Large drives are commonly integrated into plant-wide automation systems.
The drive can exchange operating information with controllers and supervisory systems.
Typical information includes:
The combination of a door-mounted operator interface and advanced diagnostics makes troubleshooting easier than with a basic motor starter.
Maintenance personnel can view drive conditions, identify faults, review parameters, and determine whether the problem is associated with the motor, drive, control system, or operating condition.
The Frame 8 floor-mounted construction is intended for industrial electrical rooms and dedicated drive areas.
This is useful for large installations where the drive needs to be integrated into a larger power-distribution and automation system.
A typical installation can be represented as:
Incoming 400 VAC Supply
↓
Main Protection and Isolation
↓
Low-Harmonic PowerFlex 755TL Drive
↓
Large AC Motor
↓
Mechanical Load
The control side can be represented as:
PLC / Industrial Controller
↓
Industrial Network
↓
Drive Control
↓
Motor
The drive can therefore function as both a power-conversion device and an intelligent motor-control component.
For a large 400 V industrial motor, the drive must be correctly matched to the motor’s actual full-load current.
For example, a nominally 250 kW motor does not automatically mean that every 250 kW motor can be operated by the same drive.
The following factors should be considered:
The following models are useful for comparing different current and power levels within the same general 400 V low-harmonic PowerFlex 755T platform.
| No. | Model | Series | Voltage | Current Class | Light Duty | Normal Duty | Heavy Duty | Frame |
|---|---|---|---|---|---|---|---|---|
| 1 | 20G1G3C367LNDNNNNN | PowerFlex 755TL | 400 VAC | 367 A | ~250 kW | ~200 kW | ~160 kW | 8 |
| 2 | 20G1G3C460LNDNNNNN | PowerFlex 755TL | 400 VAC | 460 A | ~315 kW | ~250 kW | ~200 kW | 8 |
| 3 | 20G1G3C540LNDNNNNN | PowerFlex 755TL | 400 VAC | 540 A | ~315 kW | ~315 kW | ~250 kW | 8 |
| 4 | 20G1G3C585LNDNNNNN | PowerFlex 755TL | 400 VAC | 585 A | ~355 kW | ~315 kW | ~250 kW | 8 |
| 5 | 20G1G3C650LNDNNNNN | PowerFlex 755TL | 400 VAC | 650 A | ~400 kW | ~355 kW | ~315 kW | 8 |
The subject model is therefore positioned in the middle of a high-power 400 V Frame 8 range.
The models above are useful when the motor current is either lower or higher than 460 A while maintaining a similar general low-harmonic drive architecture.
Because these models are all large Frame 8 configurations, their mechanical dimensions can be broadly similar, although the exact cabinet configuration can differ.
| Model | Frame | Approx. Width | Approx. Depth | Approx. Height | Approx. Weight |
|---|---|---|---|---|---|
| 20G1G3C367LNDNNNNN | 8 | ~800 mm | ~600 mm | ~1,900 mm | ~500–650 kg |
| 20G1G3C460LNDNNNNN | 8 | ~800 mm | ~600 mm | ~1,900 mm | ~500–650 kg |
| 20G1G3C540LNDNNNNN | 8 | ~800 mm | ~600 mm | ~1,900 mm | ~500–650 kg |
| 20G1G3C585LNDNNNNN | 8 | ~800 mm | ~600 mm | ~1,900 mm | ~500–650 kg |
| 20G1G3C650LNDNNNNN | 8 | ~800 mm | ~600 mm | ~1,900 mm | ~500–650 kg |
The dimensions and weight should be regarded as planning values because cabinet configuration, installed options, power components, and packaging can change the final mechanical specification.
| Model | Current | Normal-Duty Power | Suitable Application |
|---|---|---|---|
| 20G1G3C367LNDNNNNN | 367 A | ~200 kW | Large pumps, fans, conveyors |
| 20G1G3C460LNDNNNNN | 460 A | ~250 kW | Large industrial machinery |
| 20G1G3C540LNDNNNNN | 540 A | ~315 kW | Heavy industrial equipment |
| 20G1G3C585LNDNNNNN | 585 A | ~315 kW | Large continuous-duty systems |
| 20G1G3C650LNDNNNNN | 650 A | ~355 kW | Very large industrial machinery |
The following are examples of other commonly used models within the same brand portfolio. They cover substantially smaller power ranges and therefore serve as related products rather than direct replacements for the 20G1G3C460LNDNNNNN.
| No. | Model | Series | Voltage Class | Current Class | General Application | Approx. Dimensions | Approx. Weight |
|---|---|---|---|---|---|---|---|
| 1 | 25B-D024N114 | PowerFlex 525 | 480 VAC class | 24 A | Small and medium machinery | ~200 × 100 × 180 mm | ~3 kg |
| 2 | 25B-D017N114 | PowerFlex 525 | 480 VAC class | 17 A | Pumps, fans, conveyors | ~200 × 100 × 180 mm | ~3 kg |
| 3 | 25B-D010N114 | PowerFlex 525 | 480 VAC class | 10 A | Compact machine control | ~200 × 100 × 180 mm | ~2–3 kg |
| 4 | 25A-D017N114 | PowerFlex 523 | 480 VAC class | 17 A | General-purpose motor control | ~200 × 100 × 180 mm | ~3 kg |
| 5 | 20F1ANC030JA0NNNNN | PowerFlex 753 | 480 VAC class | 30 A class | Industrial machinery and process control | ~300 × 200 × 250 mm | ~15–20 kg |
The 20G1G3C460LNDNNNNN is fundamentally different from compact drives such as the PowerFlex 523 and PowerFlex 525.
| Characteristic | Compact Drive | 20G1G3C460LNDNNNNN |
|---|---|---|
| Installation | Panel/wall mount | Floor mount |
| Motor Size | Small to medium | Large |
| Current | Low to medium | 460 A |
| Cabinet | Compact | Large industrial cabinet |
| Power | Low to medium | High |
| Low-Harmonic AFE | Generally not the main feature | Main configuration characteristic |
| Operator Interface | Compact | Door-mounted HIM |
| Industrial Networking | Available | Extensive options |
| Feedback | More limited | Advanced options |
| Heavy Machinery | Limited | Well suited |
| Large Pumps | Limited | Suitable |
| Large Conveyors | Limited | Suitable |
| Large Fans | Limited | Suitable |
| Large Compressors | Limited | Suitable |
The main benefit of a drive of this size is not simply variable speed.
In a factory automation system, the drive can become an important process-control component.
For example, a conveyor can accelerate smoothly and then operate at a defined production speed.
A pump can respond to pressure or flow requirements.
A fan can adjust airflow according to process conditions.
A mixer can operate at different speeds during loading, mixing, and discharge.
A compressor can respond to changing production demand.
The drive can therefore connect the electrical power system, motor, machine, and automation controller into one coordinated operating system.
Large industrial drives contain a significant amount of monitoring information.
When an abnormal condition occurs, the drive can provide fault and status information that helps maintenance personnel identify the problem.
Potential diagnostic information includes:
The door-mounted HIM makes this information more accessible during commissioning and maintenance.
Variable-frequency drives can be especially useful in variable-torque applications.
For example, pumps and fans often do not need to run continuously at maximum speed.
If the process requires lower flow or airflow, reducing motor speed can reduce the mechanical power required.
The actual energy-saving potential depends on the system characteristics, motor efficiency, pump or fan curve, operating schedule, and process requirements.
For this reason, the drive should be viewed as part of the overall energy-management strategy rather than as an automatic energy-saving device in every application.
The 20G1G3C460LNDNNNNN is a large industrial floor-mounted drive and requires careful installation planning.
Important considerations include:
| Installation Item | Consideration |
|---|---|
| Supply Voltage | Confirm 380–400 VAC class supply |
| Supply Frequency | Confirm 50/60 Hz |
| Motor Voltage | Must match motor |
| Motor Current | Must remain within applicable drive rating |
| Motor Power | Confirm duty rating |
| Ambient Temperature | Confirm allowable operating range |
| Cooling | Provide adequate airflow |
| Cabinet Clearance | Maintain required service clearance |
| Floor Loading | Check because of high equipment weight |
| Cable Routing | Separate power and control wiring where required |
| Grounding | Proper grounding required |
| EMC | Follow appropriate installation practices |
| Motor Cable | Check cable size and insulation |
| Braking | Confirm whether external braking is required |
| Feedback | Confirm encoder/feedback requirements |
| Communication | Confirm controller/network requirements |
| Maintenance Access | Front service access required |
| Lifting | Appropriate lifting equipment required |
| Application | Suitability | Typical Reason |
|---|---|---|
| Large conveyor | High | High motor current and controlled acceleration |
| Mining conveyor | High | Large motor and heavy mechanical load |
| Large pump | High | Adjustable flow and motor speed |
| Industrial fan | High | Variable airflow requirements |
| Large blower | High | High-power continuous operation |
| Compressor | High | Controlled starting and speed |
| Mixer | High | Speed and torque requirements |
| Process equipment | High | Advanced motor control |
| Material handling | High | Controlled acceleration/deceleration |
| Production line | High | Automation integration |
| Small machine | Low | Drive is unnecessarily large |
| Small pump | Low | Smaller drive normally more appropriate |
| Small fan | Low | Compact drive normally more practical |
Before ordering or replacing this drive, the following information should be checked.
| Parameter | Required Check |
|---|---|
| Model | 20G1G3C460LNDNNNNN |
| Brand | Allen-Bradley |
| Series | PowerFlex 755TL |
| Voltage | 400 VAC class |
| Phase | 3 phase |
| Normal-Duty Current | 460 A |
| Normal-Duty Power | Approximately 250 kW |
| Heavy-Duty Power | Approximately 200 kW |
| Light-Duty Power | Approximately 315 kW |
| Input Type | Low-Harmonic AFE |
| Frame | 8 |
| Enclosure | Type 1 / IP21 |
| Mounting | Floor mount |
| Cooling | Air cooled |
| HIM | Door mounted |
| Control | TotalFORCE |
| Feedback | Check application requirement |
| Communication | Check automation architecture |
| Braking | Check application requirement |
| Motor Current | Must be confirmed |
| Motor Voltage | Must be confirmed |
| Motor Power | Must be confirmed |
| Ambient Conditions | Must be confirmed |
| Dimensions | Approx. 800 × 600 × 1,900 mm |
| Weight | Approx. 500–650 kg |
| Service Clearance | Must be provided |
| Floor Loading | Must be checked |
| Category | Specification |
|---|---|
| Model | 20G1G3C460LNDNNNNN |
| Brand | Allen-Bradley |
| Series | PowerFlex 755TL |
| Platform | PowerFlex 755T |
| Product | Low-Harmonic AC Drive |
| Input Voltage | 400 VAC class |
| Input Range | 380–400 VAC class |
| Input Phase | 3 Phase |
| Normal-Duty Current | 460 A |
| Normal-Duty Power | 250 kW |
| Heavy-Duty Power | 200 kW |
| Light-Duty Power | 315 kW |
| Frame | 8 |
| Enclosure | Type 1 / IP21 |
| Mounting | Floor mount |
| Cooling | Air cooled |
| Input Technology | Low-Harmonic AFE |
| Control | TotalFORCE |
| Operator Interface | Door-mounted HIM |
| EMI Protection | Standard |
| Dynamic Braking | Not included |
| Approx. Width | ~800 mm |
| Approx. Depth | ~600 mm |
| Approx. Height | ~1,900 mm |
| Approx. Weight | ~500–650 kg |
| Main Applications | Pumps, fans, conveyors, compressors, process machinery |
| Main Feature | Low-harmonic high-power motor control |
The 20G1G3C460LNDNNNNN is a high-power Allen-Bradley PowerFlex 755TL low-harmonic AC drive designed for large industrial motor applications.
With a 400 VAC-class three-phase input and a 460 A normal-duty output rating, it is positioned around the 250 kW normal-duty motor class. Its Frame 8 floor-mounted construction provides the physical and electrical capacity required for large industrial installations.
The low-harmonic active-front-end architecture is one of the defining features of this model. It makes the drive particularly relevant to industrial plants where several large drives operate together or where electrical power quality is an important design consideration.
The drive is suitable for large conveyors, pumps, fans, blowers, compressors, mixers, process machinery, material-handling equipment, and continuous production systems.
The integrated TotalFORCE control architecture provides a more advanced operating environment than a basic variable-frequency drive. It allows the drive to participate in a larger automation system while providing operating data, fault information, motor-control functions, and diagnostic information.
The door-mounted HIM is another practical feature for industrial users. Maintenance personnel can access operating parameters and diagnostic information directly from the front of the equipment, which is useful during commissioning, inspection, and troubleshooting.
The drive is also flexible from a duty perspective. The 460 A configuration can be associated with approximately 315 kW light duty, 250 kW normal duty, and 200 kW heavy duty, depending on the actual operating requirements. This distinction is important because industrial motors frequently experience different overload conditions depending on the mechanical load.
The mechanical size is substantially larger than that of compact variable-frequency drives. The unit is approximately 800 mm wide, 600 mm deep, and 1,900 mm high, with an approximate equipment weight in the 500–650 kg range, depending on the exact configuration. Adequate floor support, ventilation, electrical clearance, service access, and lifting arrangements should therefore be planned before installation.
When selecting this model for a new installation or replacement project, the motor’s rated current should be treated as one of the most important selection criteria. Motor voltage, motor power, duty cycle, overload requirement, acceleration time, deceleration time, braking requirements, feedback requirements, communication requirements, ambient temperature, and installation conditions should also be checked.
The 20G1G3C460LNDNNNNN is therefore best regarded as a large industrial drive for applications where high motor capacity, low-harmonic operation, advanced control, and integration with an industrial automation system are required.
Its combination of 460 A normal-duty capacity, approximately 250 kW normal-duty power, 400 VAC three-phase operation, Frame 8 construction, low-harmonic AFE technology, TotalFORCE control, door-mounted HIM, and floor-mounted industrial construction makes it suitable for demanding large-motor applications where a compact general-purpose drive would not provide the required capacity or functionality.