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- GE
- IC200PWR102F
- Power Supply Module
- USA
- 133.4 × 39 × 49 mm
- 0.118 kg
- Xiamen, China
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Product Overview
The GE IC200PWR102F VersaMax Power Supply Module is an AC-input power supply used to energize the internal backplane of a VersaMax PLC or distributed I/O station. It accepts either 120 VAC or 240 VAC nominal input and converts the incoming AC supply into the DC voltages required by the CPU, network interface unit, and attached VersaMax modules.
The IC200PWR102F belongs to the expanded 3.3 V power supply family. It supplies both 5 VDC and 3.3 VDC to the station backplane, with increased 3.3 V capacity compared with the standard IC200PWR101. This makes it suitable for VersaMax configurations containing modules with higher 3.3 V backplane demand.
When installed directly on a VersaMax CPU or Network Interface Unit, the module functions as the primary station power source. It can also be mounted on a VersaMax power supply booster carrier when additional backplane power is required for a larger I/O configuration.
The module is commonly encountered in machine control panels, distributed I/O stations, and legacy VersaMax installations where stable backplane power is required for the controller and connected I/O modules.
Technical Specifications
| Parameter | Specification |
|---|---|
| Product Type | Power Supply Module |
| Product Series | VersaMax |
| Model | IC200PWR102F |
| Input Type | AC |
| Nominal Input Voltage | 120 VAC / 240 VAC |
| Input Voltage Range | 85–132 VAC / 176–264 VAC |
| Input Frequency | 47–63 Hz |
| Input Power | 27 VA |
| Output Voltage | 5 VDC, 3.3 VDC |
| Maximum Total Output Current | 1.5 A |
| Maximum 3.3 VDC Output Current | 1.0 A |
| Application | VersaMax PLC and Distributed I/O Power |
| Dimensions | 133.4 × 39 × 49 mm |
| Weight | 0.118 kg |
Product Features
- Supports 120 VAC and 240 VAC nominal input power.
- Provides both 5 VDC and 3.3 VDC backplane power.
- Expanded 3.3 V output capacity supports VersaMax configurations with higher 3.3 V demand.
- Can serve as the main power source when installed on a CPU or Network Interface Unit.
- Can be used as supplemental power on a VersaMax power supply booster carrier.
- Supports VersaMax CPUs, NIUs, I/O modules, and compatible option modules.
- Includes short-circuit and overload protection.
- Uses a selectable jumper arrangement for 120 VAC operation.
- Suitable for compact PLC control panels and distributed I/O stations.
Working Principle
The IC200PWR102F receives plant AC power and converts it into the DC supply rails used by the VersaMax backplane. The resulting 5 VDC and 3.3 VDC power is distributed through the carrier to the CPU or NIU and the modules installed in the station.
For a typical VersaMax station, the power path is:
120/240 VAC Supply → IC200PWR102F → 5 VDC / 3.3 VDC Backplane Power → CPU / NIU / I/O Modules
The total available output current is shared between the 5 VDC and 3.3 VDC rails. When the 3.3 V output is operating near its 1.0 A maximum, the remaining output capacity is available to the 5 V rail within the overall 1.5 A limit.
The module can also be installed on a booster carrier when the installed modules require additional backplane power. In this arrangement, the booster supply supports the modules located downstream of the booster position.
Role in a VersaMax PLC Control Architecture
The power supply forms the electrical foundation of the VersaMax station rather than participating directly in PLC logic execution.
AC Distribution → IC200PWR102F → VersaMax Backplane → CPU / NIU → I/O Modules → Field Devices
| System Element | Function |
|---|---|
| AC Power Source | Supplies 120 VAC or 240 VAC input |
| IC200PWR102F | Converts AC input into 5 VDC and 3.3 VDC backplane power |
| CPU / NIU | Executes control logic or manages networked I/O |
| VersaMax I/O Modules | Interface with sensors and actuators |
| Carrier | Provides the mechanical and electrical connection between modules |
| Field Devices | Provide process signals or receive control outputs |
Industrial Applications
| Application | Typical Use |
|---|---|
| Machine Automation | Powers VersaMax CPU and I/O modules in machine control panels |
| Distributed I/O | Supplies power to remote VersaMax I/O stations |
| Manufacturing Equipment | Supports control modules used for production machinery |
| Packaging Machinery | Provides station power for sensors, actuators, and control I/O |
| Water and Wastewater | Used in legacy VersaMax-based pump and treatment control systems |
| Material Handling | Supports PLC stations controlling conveyors and handling equipment |
| Process Equipment | Supplies backplane power for analog and discrete I/O assemblies |
| Utility Systems | Maintains power for distributed control and monitoring stations |
| Legacy PLC Systems | Replacement power supply for existing VersaMax installations |
Installation and Maintenance
- Confirm whether the incoming supply is intended for 120 VAC or 240 VAC before wiring the module.
- For 120 VAC operation, verify that the required jumper is installed according to the power supply marking.
- Do not install the 120 VAC jumper when operating from a 240 VAC nominal supply.
- Switch off external power before installing, removing, or wiring the power supply.
- Verify that the CPU, NIU, or booster carrier is compatible with the IC200PWR102F.
- Check the total backplane current demand of the installed modules before commissioning the station.
- Confirm that the combined 5 VDC and 3.3 VDC load remains within the available output capacity.
- Ensure the power wiring is correctly terminated and securely fastened.
- Maintain appropriate separation between AC power wiring and low-level signal wiring.
- Verify protective grounding and enclosure wiring according to the installation requirements.
- After energizing the station, check the CPU/NIU and I/O modules for normal power and operating status.
- If several modules lose power simultaneously, inspect the power supply, AC input, carrier connection, and backplane power path before replacing individual I/O modules.
A complete station power check should include the external AC source, input wiring, jumper configuration, power supply output, carrier connection, and total module load.
Related Components
| Component | Function |
|---|---|
| VersaMax CPU | Executes PLC control logic |
| VersaMax Network Interface Unit | Connects distributed I/O to the control network |
| VersaMax I/O Carrier | Provides the module mounting and electrical connection |
| Power Supply Booster Carrier | Allows additional VersaMax power supplies to support larger I/O configurations |
| Digital I/O Modules | Interface with discrete field devices |
| Analog I/O Modules | Interface with process measurement and analog control signals |
| Communication Modules | Provide network or serial communication functions |
| 24 VDC Field Power Supply | Supplies external power to field instruments and actuators |
| Terminal Assemblies | Provide field wiring connections |
| HMI / SCADA System | Provides operator monitoring and supervisory control |
Recommended Related Models
| Model | Product Family / Type | Typical Application |
|---|---|---|
| IC200PWR102F | VersaMax Expanded 3.3 V AC Power Supply | 120/240 VAC VersaMax stations |
| IC200PWR101 | VersaMax AC Power Supply | Standard 120/240 VAC station power |
| IC200PWR001 | VersaMax 24 VDC Power Supply | DC-powered VersaMax systems |
| IC200PWR002 | VersaMax Expanded 3.3 VDC Power Supply | DC systems with higher 3.3 V demand |
| IC200PWR201 | VersaMax 12 VDC Power Supply | 12 VDC control installations |
| IC200PWR202 | VersaMax Expanded 3.3 VDC Power Supply | 12 VDC systems with increased 3.3 V demand |
| IC200PWB001 | VersaMax Power Supply Booster Carrier | Additional backplane power |
| IC200CPU005 | VersaMax CPU | PLC control applications requiring expanded 3.3 V supply |
Key Advantages
- Dual-voltage backplane output: Supplies both 5 VDC and 3.3 VDC to VersaMax modules.
- Expanded 3.3 V capacity: Supports configurations with greater 3.3 V backplane demand.
- AC input flexibility: Supports both 120 VAC and 240 VAC nominal operation.
- Multiple installation roles: Can function as the main station supply or as supplemental power through a booster carrier.
- VersaMax integration: Fits directly into the established VersaMax CPU, NIU, and I/O architecture.
- Protection functions: Short-circuit and overload protection help protect the power supply and connected station.
Technical FAQs
Can the IC200PWR102F operate from both 120 VAC and 240 VAC?
Yes. The power supply supports 120 VAC and 240 VAC nominal operation. The input configuration must match the selected operating voltage, including the specified jumper arrangement for 120 VAC operation.
When should an IC200PWR102F be used instead of a standard VersaMax AC power supply?
The IC200PWR102F is particularly useful when the VersaMax station has a higher demand for 3.3 V backplane power. Its expanded 3.3 V output capacity can be important for CPU and I/O configurations that exceed the practical 3.3 V capacity of a standard AC supply.
Can the IC200PWR102F be used as a supplemental power supply?
Yes. When installed on a compatible VersaMax power supply booster carrier, it can provide additional backplane power to modules downstream of the booster position. This is useful when the module count or power consumption of a station exceeds the capacity of its primary supply.
What should be checked if the VersaMax station does not power up correctly?
Start with the external AC input and verify the selected voltage configuration and jumper position. Then check the power supply connection to the CPU, NIU, or booster carrier, followed by the station’s module load and backplane connections. If multiple modules lose power together, the common power path should be checked before troubleshooting individual I/O channels.