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ABB TP868 (3BSE018176R1) Product Overview
The ABB TP868 (3BSE018176R1) is a high-performance process controller from ABB’s TP series, designed to deliver precise and reliable control over various process variables such as temperature, pressure, flow, and level. This model is intended for industrial automation applications requiring robust and flexible control systems. The TP868 is engineered to meet the stringent needs of industries like power generation, chemical processing, oil & gas, water treatment, and manufacturing.
With its advanced capabilities, the TP868 ensures efficient operation in complex industrial environments. It is equipped with versatile input and output configurations, supports multiple communication protocols such as HART, Modbus, and RS-485, and features a user-friendly interface. The TP868’s reliable performance ensures maximum uptime and enhances operational safety.
Here are the key parameters and specifications for the ABB TP868:
| Parameter | Details |
|---|---|
| Model | ABB TP868 (3BSE018176R1) |
| Type | Process Controller |
| Power Supply | 24V DC |
| Input Type | Analog (RTD, Thermocouple, etc.), Digital Inputs |
| Output Type | Analog (4-20mA), Digital (Relay, etc.) |
| Dimensions (WxHxD) | 150mm x 130mm x 95mm |
| Weight | 2.0 kg |
| Temperature Range | -200°C to 850°C |
| Mounting | DIN Rail Mountable |
| Enclosure Protection | IP65 (Dust-tight, Water-resistant) |
| Communication Protocol | HART, Modbus, RS-485 |
| Compliance | CE, RoHS |
| Software Compatibility | ABB Process Control Suite |
The ABB TP868 is ideal for controlling and monitoring critical process variables in various industrial sectors. Some of the key applications include:
Power Generation: The TP868 is used in power plants to control parameters such as temperature, pressure, and flow in turbines, boilers, and generators.
Chemical Processing: It ensures precise control of temperature, pressure, and flow in reactors, distillation columns, and other chemical processing equipment.
Oil & Gas: The TP868 helps to manage processes in oil refining, drilling, and storage, ensuring safety, efficiency, and optimal performance.
Water Treatment: The TP868 is widely used to regulate flow rates, temperature, and chemical dosing in water treatment plants.
Manufacturing: It can be used to monitor and control temperature and pressure in various manufacturing processes like plastic molding, metal forming, and assembly lines.
The ABB TP868 offers several advantages, making it a top choice for process control in challenging industrial applications:
High Precision: The TP868 provides accurate control over a wide temperature range of -200°C to 850°C, ensuring optimal process performance in various industries.
Robust Design: With an IP65-rated enclosure, the TP868 is dust-tight and resistant to water, making it suitable for harsh industrial environments.
Flexible I/O Configuration: The TP868 supports both analog (4-20mA) and digital relay outputs, as well as inputs from RTDs, thermocouples, and other industrial sensors.
Advanced Communication Support: The TP868 supports industry-standard communication protocols like HART, Modbus, and RS-485, ensuring compatibility with a wide range of control systems.
Ease of Integration: The TP868 is compatible with ABB’s Process Control Suite, making integration and configuration easy and reducing setup time.
Brand: ABB
Series: TP Series (Process Controllers)
Product Line: The TP series offers high-performance process controllers designed for precision and reliability. These controllers are tailored for a wide range of industrial applications, ensuring smooth operation and optimal control. The TP868, as part of this series, provides outstanding flexibility and scalability for complex industrial systems.
Here are 5 other models from the ABB TP series that are related to or complement the TP868:
| Model | Description | Key Specifications |
|---|---|---|
| TP830 | Advanced temperature and process controller | 24V DC, 4-20mA, HART, Modbus |
| TP820 | Compact process controller for industrial applications | 24V DC, 4-20mA, -200°C to 700°C range |
| TP810 | Low-cost, high-performance process controller | 24V DC, 4-20mA, RS-485, Modbus |
| TP840 | Flexible process controller with advanced features | 24V DC, RS-485, HART, extended I/O options |
| TP870 | Multi-functional process controller for complex systems | 24V DC, multiple I/O, 4-20mA, HART, Modbus |
Here are 5 popular models from ABB’s extensive product lines:
| Model | Description | Key Specifications |
|---|---|---|
| AC800M | Modular process controller for industrial automation | 24V DC, 32 I/O, advanced communication protocols |
| PM556 | Power meter for energy monitoring and management | 230V AC, 4 Analog Inputs, Modbus |
| DCS800 | DC drive for controlling motors in industrial systems | 380V AC, 500A, integrated controller |
| S800 I/O | Distributed I/O system for process automation | 24V DC, modular I/O channels, supports high-speed control |
| AFC600 | Advanced field controller for precision automation | 24V DC, 8 I/O, supports high-speed control |
Q1: What is the ABB TP868 used for?
The ABB TP868 is a process controller used to monitor and control temperature, pressure, flow, and level in industrial applications.
Q2: What power supply is required for the TP868?
The TP868 requires a 24V DC power supply.
Q3: What is the temperature range of the TP868?
The TP868 operates in a temperature range from -200°C to 850°C.
Q4: How much does the TP868 weigh?
The TP868 weighs approximately 2.0 kg.
Q5: How can the TP868 be mounted?
The TP868 is designed to be mounted on a DIN rail, providing easy installation.
Q6: What is the IP rating of the TP868?
The TP868 has an IP65 rating, meaning it is dust-tight and resistant to water, making it suitable for harsh industrial environments.
Q7: What types of inputs and outputs does the TP868 support?
The TP868 supports both analog (4-20mA) and digital relay outputs, as well as inputs from RTDs, thermocouples, and other industrial sensors.
Q8: What communication protocols does the TP868 support?
The TP868 supports HART, Modbus, and RS-485 communication protocols.
Q9: Can the TP868 be easily integrated into existing systems?
Yes, the TP868 integrates seamlessly into existing systems and is compatible with ABB’s Process Control Suite, simplifying the configuration process.
Q10: In which industries can the TP868 be used?
The TP868 is ideal for industries such as power generation, chemical processing, oil & gas, water treatment, and manufacturing, where accurate process control is critical.