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The ABB TB820-2V2 (3BSE013209R1) is a robust industrial variable frequency drive (VFD) designed for advanced motor control in medium- to high-power industrial applications. It represents a further evolved version in the TB800 family of drive controllers, offering enhanced control precision, improved communication capabilities, and strengthened operational robustness.
This model is optimized for environments where consistent performance, extended operational reliability, and simplified maintainability are essential. The TB820-2V2 excels in applications requiring stable torque delivery, flexible control options, and compatibility with modern automation systems.
Brand: ABB
Series: TB800 Series – Industrial Drive Controllers
The TB800 Series is known for its modular architecture, scalable control features, and suitability for a wide range of applications from conveyor systems to heavy industrial machinery. TB820-2V2 is positioned as one of the higher power members of this series, offering advanced functions and extended connectivity.
| Parameter | Specification |
|---|---|
| Model Number | TB820-2V2 |
| Ordering Code | 3BSE013209R1 |
| Product Type | Variable Frequency Drive (VFD) |
| Power Rating | 75 kW – 160 kW |
| Input Voltage | 380–480 VAC ±10% |
| Operating Frequency | 50/60 Hz |
| Output Current | Up to 310 A |
| Control Methods | V/f Control, Sensorless Vector, Closed-Loop Vector |
| Overload Capacity | 150% for 60 seconds |
| Communication Interfaces | Modbus RTU, CANopen, Profibus DP, Ethernet/IP |
| Digital Inputs | 8 |
| Digital Outputs | 4 |
| Analog Inputs | 2 |
| Analog Outputs | 1 |
| Protection Class | IP20 |
| Cooling Method | Forced Air Cooling |
| Operating Temperature | –10°C to +50°C |
| Humidity | < 95% non-condensing |
| Mounting Type | Panel mount |
| Dimensions (H × W × D) | 500 × 300 × 250 mm |
| Weight (kg) | 14.7 kg |
The TB820-2V2 builds upon the proven TB800 platform to offer a VFD tailored for demanding industrial installations. Its enhanced processing power enables finer control of motor speed, torque, and response to load changes. This makes it particularly suitable for complex machinery where operational precision and stability are paramount.
Equipped with a reinforced hardware design and modular construction, this model is well suited to withstand the mechanical stress, temperature fluctuations, and electrical noise typical of industrial environments. Modular components simplify installation, maintenance, and field upgrades.
The user interface integrates a multi-line display and functional keypad that allow users to perform parameter tuning, monitor performance in real time, and diagnose issues without external tools. Built-in logic functions allow localized automation control, reducing the need for additional programmable devices in certain implementations.
Comprehensive protection functions safeguard connected motors and associated equipment against common electrical faults. The advanced communication suite further enhances integration into larger control systems, supporting multiple industrial protocols.
The TB820-2V2’s robust design and wide power range make it suitable for a variety of industrial uses, including:
Large-capacity conveyor systems in manufacturing and logistics facilities
Industrial pumps in water treatment, chemical processing, and wastewater applications
Fans and blowers in ventilation systems for commercial and industrial buildings
Extrusion machines and mixers in plastics and rubber production
Heavy process machinery in cement, mining, and metal industries
Compressors in industrial refrigeration and air systems
Textile processing machinery requiring variable speed control
Due to its flexible control profiles and high overload capacity, it is often selected for systems experiencing frequent load variations.
The main advantages of the TB820-2V2 include:
Enhanced Control Performance: Advanced algorithms enable precise speed and torque regulation.
Wide Power Coverage: Supports a broad range of medium- to high-power motors.
Extended Connectivity: Multiple communication interfaces simplify integration with automation systems.
Reliable Protection Functions: Built-in protections help safeguard both the drive and the connected motor.
User-Friendly Interface: Intuitive display and keypad support easy setup and monitoring.
Robust Build: Designed to withstand industrial stresses and environmental conditions.
Modular Design: Allows for easier servicing and future upgrades.
| Model | Power Rating | Input Voltage | Control Type | Dimensions (mm) | Weight (kg) |
|---|---|---|---|---|---|
| TB801 | 3–7.5 kW | 380–480 VAC | V/f Control | 250 × 180 × 160 | 3.8 |
| TB802 | 7.5–15 kW | 380–480 VAC | Vector Control | 280 × 190 × 170 | 4.1 |
| TB810 | 15–30 kW | 380–480 VAC | Advanced Vector | 320 × 210 × 180 | 5.2 |
| TB815 | 5–75 kW | 380–480 VAC | Vector + PLC | 300 × 200 × 180 | 4.7 |
| TB820V2 | 55–132 kW | 380–480 VAC | High-power Vector | 450 × 260 × 230 | 11.2 |
| Model | Category | Power Range | Voltage Range | Dimensions (mm) | Weight (kg) |
|---|---|---|---|---|---|
| ACS550 | General Purpose Drive | 0.75–250 kW | 380–480 VAC | 240 × 170 × 150 | 2.5–15.0 |
| ACS880 | High-Performance Drive | 0.37–3150 kW | 230–690 VAC | 260 × 200 × 180 | 3.0–25.0 |
| ACH580 | HVAC Drive | 0.75–450 kW | 380–480 VAC | 250 × 180 × 160 | 3.5–18.0 |
| ACS380 | Machine Drive | 0.75–132 kW | 380–480 VAC | 260 × 190 × 170 | 3.2–12.5 |
| ACS480 | Industrial Drive | 7.5–560 kW | 380–480 VAC | 340 × 220 × 190 | 7.0–20.0 |
Q1: What types of motors can the TB820-2V2 control?
A1: It can control three-phase AC induction motors and permanent magnet motors (with appropriate feedback devices in vector control mode).
Q2: Does the drive support closed-loop vector control?
A2: Yes, the unit supports closed-loop vector mode when equipped with speed or encoder feedback, enabling higher precision.
Q3: Can the TB820-2V2 communicate with automation systems?
A3: Yes, it supports multiple communication protocols including Modbus RTU, Profibus DP, CANopen, and Ethernet/IP for integration with industrial controllers.
Q4: What overload capacity does the drive offer?
A4: It provides up to 150% overload capacity for short periods (typically 60 seconds) to support high starting or load fluctuations.
Q5: Is external cooling required for normal operation?
A5: No, the built-in forced air cooling system is designed to maintain proper operating temperatures under specified environmental conditions.
Q6: How are parameters configured on the TB820-2V2?
A6: Parameters can be configured via the built-in keypad and display, or through external configuration tools if available.
Q7: Does the drive support built-in programmable logic?
A7: Yes, it includes basic programmable logic functions that allow simple control sequences without external programmable devices in certain applications.
Q8: What protection features are included?
A8: The drive includes protections for overcurrent, overvoltage, undervoltage, overtemperature, phase loss, and short circuit conditions.
Q9: Can the parameters be backed up and restored?
A9: Yes, drive parameters can be copied and restored, enabling reuse on other units or recovery after servicing.
Q10: What is the expected service life of the TB820-2V2?
A10: With proper installation, ventilation, and maintenance, the drive is designed for long-term industrial operation typically exceeding many years of service.