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The ABB TB820V2 (3BSE013208R1) is an industrial variable frequency drive (VFD) designed for medium-to-high power motor control. This second-generation TB820 product enhances control precision, robustness, and integration flexibility for demanding industrial environments. It is engineered to deliver dependable performance, advanced motor control algorithms, and easy configurability for automation systems.
The TB820V2 combines optimized drive electronics with enhanced communication interfaces, making it suitable for both standalone operation and integration in complex control architectures. It supports reliable torque control and speed regulation even in fluctuating load conditions.
Brand: ABB
Series: TB800 Series – Industrial Drive Controllers
The TB800 series represents a modular family of VFDs tailored for versatile industrial use, ranging from light loads to heavy continuous machinery, with support for advanced control and fieldbus communications.
| Parameter | Specification |
|---|---|
| Model Number | TB820V2 |
| Ordering Code | 3BSE013208R1 |
| Product Type | Variable Frequency Drive (VFD) |
| Power Rating | 55 kW – 132 kW |
| Input Voltage | 380–480 VAC ±10% |
| Frequency Range | 50/60 Hz |
| Output Current | Up to 260 A |
| Control Methods | V/f Control, Sensorless Vector, Closed-Loop Vector Control |
| Peak Overload Capacity | 150% for 60 seconds |
| Communication Interfaces | Modbus RTU, CANopen, Profibus DP, Ethernet/IP |
| Digital Inputs | 8 |
| Digital Outputs | 4 |
| Analog Inputs | 2 |
| Analog Outputs | 1 |
| Protection Rating | IP20 (standard module) |
| Operating Temperature | –10°C to +50°C |
| Humidity | < 95% non-condensing |
| Cooling Method | Forced air cooling |
| Mounting Type | Panel mount |
| Dimensions (H × W × D) | 450 × 260 × 230 mm |
| Weight (kg) | 11.2 kg |
| Safety & Compliance | CE, UL, RoHS compliant |
The TB820V2 is designed to meet the performance and reliability demands of modern industrial automation. Its enhanced processing capabilities improve motor response and dynamic behavior during changes in load, enabling smoother acceleration and deceleration profiles.
Built with durable components, the TB820V2 can withstand harsh environmental conditions in industrial settings. It incorporates advanced motor protection functions, including overcurrent, overvoltage, undervoltage, and thermal protection to safeguard connected motors and associated equipment.
The user interface consists of a clear multi-line display and a navigable keypad for quick parameter tuning, real-time monitoring, and diagnostic feedback. Configurable logic functions allow local control without the immediate need for external programmable logic controllers in simpler applications.
The product’s modular design simplifies maintenance, replacement, and upgrades, reducing system downtime and lifecycle costs.
The TB820V2 is suited for a wide variety of industrial applications, including but not limited to:
Medium and large conveyors in material handling and logistics centers
Centrifugal pumps in water treatment and process plants
Fans and blowers in HVAC and industrial ventilation systems
Extruders and mixers in plastics and rubber processing
Mills and crushers in mining and aggregate operations
Industrial compressors in manufacturing facilities
Textile machinery requiring precise speed adjustment
This model excels in environments requiring precise speed or torque regulation under varying load conditions.
The key advantages of the TB820V2 include:
High Performance: Enhanced motor control algorithms improve dynamic response and efficiency.
Robust Engineered Hardware: Designed for industrial environments with extended temperature and humidity tolerances.
Flexible Communications: Multiple communication protocol support facilitates integration into a broad range of control systems.
Scalable Power Range: Available for mid-to-high power applications without the need for external modules.
Advanced Protection: Built-in protection functions increase system reliability and extend component service life.
Ease of Use: Intuitive interface and programmable logic simplify setup and reduce commissioning time.
Maintainability: Modular design supports easy servicing and component replacement.
| Model | Rated Power | Input Voltage | Control Type | Dimensions (mm) | Weight (kg) |
|---|---|---|---|---|---|
| TB801 | 3–7.5 kW | 380–480 VAC | V/f Control | 250 × 180 × 160 | 3.8 |
| TB802 | 7.5–15 kW | 380–480 VAC | V/f + Sensorless Vector | 280 × 190 × 170 | 4.1 |
| TB810 | 15–30 kW | 380–480 VAC | Advanced Vector | 320 × 210 × 180 | 5.2 |
| TB815 | 5–75 kW | 380–480 VAC | Vector Control with PLC | 300 × 200 × 180 | 4.7 |
| TB820 | 55–110 kW | 380–480 VAC | High Power Vector | 420 × 260 × 220 | 9.8 |
| Model | Category | Power Range | Voltage Range | Dimensions (mm) | Weight (kg) |
|---|---|---|---|---|---|
| ACS550 | General Purpose Drive | 0.75–250 kW | 380–480 VAC | 240 × 170 × 150 | 2.5–15.0 |
| ACS880 | High Performance Drive | 0.37–3150 kW | 230–690 VAC | 260 × 200 × 180 | 3.0–25.0 |
| ACH580 | HVAC Drive | 0.75–450 kW | 380–480 VAC | 250 × 180 × 160 | 3.5–18.0 |
| ACS380 | Machine Drive | 0.75–132 kW | 380–480 VAC | 260 × 190 × 170 | 3.2–12.5 |
| ACS480 | Industrial Drive | 7.5–560 kW | 380–480 VAC | 340 × 220 × 190 | 7.0–20.0 |
Q1: What types of motors can the TB820V2 control?
A1: The TB820V2 is designed to control three-phase AC induction motors and permanent magnet motors with appropriate feedback modules in vector control mode.
Q2: Does this VFD support closed-loop vector control?
A2: Yes, it supports closed-loop vector control when a speed or position feedback device is connected.
Q3: Can it communicate with industrial PLC systems?
A3: Yes, the TB820V2 supports several industrial communication protocols such as Modbus RTU, Profibus DP, CANopen, and Ethernet/IP for seamless integration with PLC controllers.
Q4: What overload capacity does this drive provide?
A4: It typically delivers 150% overload capacity for up to 60 seconds for heavy startup loads.
Q5: Is external cooling required for normal operation?
A5: No, the unit includes forced air cooling that is adequate for standard installation environments within the specified temperature range.
Q6: How is the product configured during installation?
A6: Configuration is completed using the built-in display and keypad interface or through external configuration software if available.
Q7: Does it support programmable logic functions?
A7: Yes, basic programmable logic functions are embedded within the drive to reduce dependency on external control devices for simple control sequences.
Q8: What protection features are included?
A8: The drive includes protections for overcurrent, overvoltage, undervoltage, overtemperature, short circuit, and phase loss.
Q9: Can the drive’s parameters be backed up?
A9: Yes, drive parameters can be copied and stored for reuse on other units or for restoration after servicing.
Q10: What is the typical service life of the TB820V2?
A10: Under normal operating conditions with proper cooling and maintenance, the drive is designed for long-term use in industrial systems.