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The ABB TB815 (3BSE013204R1) is a high-performance industrial drive controller designed for precision motor control in demanding automation environments. It belongs to a family of robust and modular drive solutions used extensively in manufacturing, process control, and heavy industry.
This unit delivers precise torque, speed, and position control for induction and synchronous motors. Its design emphasizes durability, configurability, and integration flexibility with modern industrial automation systems.
Brand: ABB
Series: TB800 Series Industrial Drive Controllers
The TB800 Series is a line of advanced motor drive controllers supporting varied industrial applications, from simple fixed-speed control to complex multi-axis coordination.
| Parameter | Specification |
|---|---|
| Model Number | TB815 |
| Ordering Code | 3BSE013204R1 |
| Control Type | Digital PWM Drive Controller |
| Rated Power Range | 5 kW – 75 kW |
| Input Voltage | 380–480 VAC ±10% |
| Output Current | 0–120 A |
| Control Modes Supported | V/f, Sensorless Vector, Closed-Loop Vector |
| Communication Interfaces | Modbus RTU, CANopen, Profibus |
| I/O Points | 8 Digital Inputs, 4 Digital Outputs |
| Protection Class | IP20 |
| Operating Temperature | –10°C to +50°C |
| Cooling | Forced Air |
| Display/Interface | LCD + Keypad |
| Dimensions (H × W × D) | 300 × 200 × 180 mm |
| Weight | 4.7 kg |
| Mounting | Panel / DIN Rail |
| Certifications | CE, UL, RoHS |
The TB815 drive controller is engineered for reliable performance in tough industrial settings. It provides smooth torque delivery, excellent speed regulation, and motor protection features to enhance system longevity. The controller’s modular design allows quick installation and servicing.
Equipped with multiple communication protocols, it integrates easily into existing automation ecosystems. Built-in logic functions and programmable capabilities enable customization without external PLCs for small to mid-sized control tasks.
The TB815 is suitable for:
Conveyor systems
Pumps and fans
Centrifugal equipment
Machine tools
Automated packaging lines
Material handling systems
Textile machinery
Its flexibility supports both simple speed control as well as advanced motion profiles.
High control precision with advanced vector control algorithms
Wide voltage and power range for scalable application
Flexible communication options for industrial networks
Robust construction for harsh environments
Easy to configure and maintain
Built-in logic functions reduce external control hardware
Comprehensive motor protection prolongs motor life
| Model | Rated Power | Voltage Range | Control Features | Weight (kg) |
|---|---|---|---|---|
| TB801 | 3–7.5 kW | 380–480 VAC | Basic V/f Control | 3.8 |
| TB802 | 7.5–15 kW | 380–480 VAC | V/f + Sensorless Vector | 4.1 |
| TB810 | 15–30 kW | 380–480 VAC | Vector Control, PLC Functions | 5.2 |
| TB812 | 30–55 kW | 380–480 VAC | Advanced Fieldbus Support | 6.5 |
| TB820 | 55–90 kW | 380–480 VAC | High-Power Vector Drive | 8.3 |
| Model | Category | Key Application | Rated Power | Weight (kg) |
|---|---|---|---|---|
| ACS550 | General Purpose Drive | Pumps, Fans, Conveyors | 0.75–250 kW | 2.5–15.0 |
| ACS880 | High Performance Drive | Complex Motion Control | 0.37–3150 kW | 3.0–25.0 |
| ACH580 | HVAC Drive | Building Automation Systems | 0.75–450 kW | 3.5–18.0 |
| ACS380 | Machine Drive | Packaging & Materials | 0.75–132 kW | 3.2–12.5 |
| ACS480 | Industrial Drive | Heavy Industrial Processes | 7.5–560 kW | 7.0–20.0 |
Q1: What type of motors can the TB815 control?
A1: The TB815 supports both induction and permanent magnet motors when configured properly.
Q2: Does this model include built-in PID control?
A2: Yes, it includes an internal PID controller for process regulation.
Q3: Can the controller be connected to a PLC?
A3: Yes, it supports common industrial communications allowing seamless PLC integration.
Q4: What protections are built into this drive?
A4: It includes overcurrent, overvoltage, thermal, and short-circuit protections.
Q5: Is external braking hardware required?
A5: For most applications, built-in braking functions are sufficient; external resistors may be recommended for high inertia loads.
Q6: What kind of cooling does the drive use?
A6: The controller uses forced-air cooling to maintain stable operating temperatures.
Q7: Can parameters be backed up or downloaded?
A7: Yes, configuration parameters can be stored and transferred via interface tools.
Q8: Does TB815 support multiple languages on its display?
A8: Yes, the interface can be set to different languages depending on firmware.
Q9: What environmental conditions are acceptable?
A9: The drive is designed for industrial indoor environments, typically –10°C to +50°C without condensation.
Q10: Is wiring documentation available for installation?
A10: Yes, detailed wiring guides are provided for power, control, and feedback connections.