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The 3500/60 133835‑01 is a module in the 3500 Machinery Protection System dedicated to temperature monitoring. It is intended to interface with temperature sensors such as RTDs or thermocouples, converting sensor signals into digitized, conditioned data that integrates directly into the broader vibration, displacement, and protection network.
By embedding thermal data within the same rack and system as mechanical health parameters, this module enables more sophisticated diagnostics and more robust protection schemes. It is especially useful for early detection of overheating, abnormal thermal gradients, or runaway thermal events in critical rotating machinery components.
| Parameter | Typical / Nominal Value |
|---|---|
| Model | 3500/60 133835‑01 |
| Number of Temperature Channels | 6 independent temperature input channels |
| Supported Sensor Types | RTDs (e.g. Pt100, Pt1000), Thermocouples (e.g. Type J, K) |
| Input Ranges | RTD: –200 °C to +600 °C; Thermocouple: –200 °C to +1300 °C (depending on type) |
| Cold Junction Compensation | Internal temperature compensation for thermocouples |
| Signal Conditioning | Filtering, linearization, calibration curves |
| Alarm / Threshold Capability | Each channel supports Alert / Danger thresholds, trending, logic |
| Buffered Outputs | Yes — buffered analog output for each channel |
| Power Consumption | ≈ 5 W |
| Operating Temperature Range | –20 °C to +60 °C |
| Storage Temperature Range | –40 °C to +85 °C |
| Humidity Tolerance | Up to 95% non-condensing |
| Mounting / Rack Interface | Full-height module slot in 3500 Series rack |
| Dimensions (L × W × H) | 241.3 mm × 24.4 mm × 99.1 mm |
| Weight | 0.28 kg |
The 3500/60 133835‑01 module is used in settings where temperature data plays a critical role in maintaining machinery health and preventing failure. Key application scenarios include:
Monitoring bearing shell and lubricant temperatures in turbines, motors, compressors
Detecting overheating in gearboxes or bearing housings
Thermal anomaly detection in pumps, fans, and related rotating equipment
Correlating temperature changes with vibration or displacement trends for root cause analysis
Implementing combined alarms when temperature and mechanical variables jointly exceed thresholds
Integrating process thermal sensors of adjacent equipment into the machine health framework
This module is especially beneficial in power plants, petrochemical facilities, refineries, heavy industry, and environments where both mechanical and thermal behaviors must be observed in tandem.
Dedicated Temperature Capability: Provides six input channels exclusively for RTDs or thermocouples
Full Integration: Embeds thermal data within the 3500 system so temperature and mechanical data share the same architecture
Calibration & Compensation: Supports sensor linearization and internal cold junction compensation for accurate thermocouple readings
Alarm & Logic Flexibility: Each channel may have customized alert/danger thresholds and logic rules
Buffered Outputs: Outputs are buffered so external systems can access them without interfering with internal processing
Compact & Modular Design: Fits into standard 3500 rack, aligning with other protection modules
Robust in Harsh Environments: Operates within industrial temperature and humidity ranges
Holistic Diagnostic Context: Enables advanced diagnostics by combining thermal and mechanical metrics
Brand: Bently Nevada
Series / Platform: 3500 Machinery Protection System
The 3500 Series is a modular, scalable platform for combining vibration, displacement, temperature, process, output, communication, and protection modules into one unified protection and condition monitoring system.
Here are five modules in or related to the 3500 lineup (same series or complementary function), along with key parameter highlights:
| Model | Role / Description | Input / Functionality | Channels / Capacity | Dimensions / Weight (typical) |
|---|---|---|---|---|
| 3500/60 133835‑01 | Temperature monitoring module (this module) | RTDs, thermocouples | 6 temperature channels | 241.3 × 24.4 × 99.1 mm, 0.28 kg |
| 3500/50 | Process / Electronic Input Module | Voltage, current, other analog process variables | 8 analog inputs | Standard rack, ~0.25 kg |
| 3500/42M | Vibration + Proximity Monitor | Proximity sensors, accelerometers | 2 or 4 channels | Rack footprint, ~0.75 kg |
| 3500/45 | Position / Displacement Module | LVDTs, potentiometers, displacement measurement | 4 channels | Rack size, ~0.20 kg |
| 3500/22M | Communication / Gateway Interface | Ethernet, serial, digital I/O | System interface module | Rack format, ~0.80 kg |
These modules allow coupling of mechanical, process, and interface functionality in a unified protection system.
Below are five well-known or frequently used modules from the Bently Nevada family, across different functions:
| Model | Function / Role | Input / Output Type | Channels / Feature | Dimensions / Weight (approx.) |
|---|---|---|---|---|
| 3500/22M | Communication / Gateway Module | Ethernet, Serial, Digital I/O | System interface | Rack size, ~0.80 kg |
| 3500/42M | Vibration & Proximity Monitor | Proximity + Acceleration sensors | 2 or 4 channels | Rack size, ~0.75 kg |
| 3500/94M | Display / Local Monitoring Interface | VGA / panel display | — | Rack size, ~0.82 kg |
| 3500/50 | Process Input Module | Voltage, current, process analog | 8 inputs | Rack format, ~0.25 kg |
| 3500/25 | Keyphasor / Speed / Reference Module | Keyphasor® / speed reference input | 2 channels | Rack size, ~0.72 kg |
Q1: What sensor types can 3500/60 133835‑01 accept?
A1: It supports RTD sensors (e.g. Pt100, Pt1000) and thermocouples (e.g. Type J, K).
Q2: How many temperature channels are available?
A2: There are six independent temperature input channels.
Q3: Can I assign alarms to each channel?
A3: Yes, each channel supports user-configurable Alert and Danger thresholds.
Q4: Are there outputs for external systems?
A4: Yes, buffered analog outputs are available for each channel.
Q5: What is its size and weight?
A5: Dimensions are approximately 241.3 mm × 24.4 mm × 99.1 mm, and weight is about 0.28 kg.
Q6: What is the operating temperature range?
A6: It operates from –20 °C to +60 °C and can be stored at –40 °C to +85 °C.
Q7: Does it include cold junction compensation for thermocouples?
A7: Yes, the module includes internal cold junction compensation.
Q8: Is this module hot-swappable?
A8: No — it should only be removed or inserted when the rack power is off.
Q9: How is it integrated into the 3500 system?
A9: It occupies a full-height slot in the 3500 rack and interfaces with other modules (vibration, relay, gateway) to form a cohesive monitoring and protection system.
Q10: In which industrial settings is this module typically applied?
A10: It is used in power generation, petrochemical plants, refineries, chemical processing, and any facility combining rotating machinery and thermal processes.
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