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Brand: Bently Nevada
Series / Platform: 3500 Machinery Protection System
Module Type: 16‑Channel Relay Output Module
Model / Part Number: 3500/33, P/N 162291‑01
Core Function: This module provides 16 independent relay outputs, each configurable with logic (AND / OR / voting / latch). Its role is to translate alarm/status signals from the 3500 rack monitoring modules into physical relay actions (e.g. shutdown, alarm, interlock).
Intended Use: In a 3500 rack, the 33 module is placed to the right of the Transient Data Interface (TDI). It supports higher output density compared to 4‑channel relay modules and is used where many output actions or complex logic combinations are required.
This 16‑channel relay module is designed for industrial machinery protection applications, allowing more flexible control and interlocking among multiple channels and alarms.
Below is a table summarizing known / typical specifications for 3500/33 162291‑01 (or closely analogous 3500/33 modules). Some values are drawn from manufacturer datasheets of 3500/33 modules with similar part numbers, interpreted to apply to 162291‑01 as representative.
| Parameter | Specification / Typical Value | Remarks / Notes |
|---|---|---|
| Model / Module | 3500/33 162291‑01 | 16‑channel relay output |
| Relay Channels | 16 independent relay outputs | Each output can be configured separately |
| Relay Type | Single Pole Double Throw (SPDT) | Standard dry contact relays |
| Logic Functions | AND, OR, Voting, Latch | Configurable logic per channel |
| Power Consumption | 5.8 W (typical) | Power usage under nominal conditions |
| Dimensions (Main Module) (H×W×D) | 241 mm × 24.4 mm × 242 mm | Full‑height front module |
| Weight (Main Module) | 0.7 kg | Net weight ≈ 1.6 lb |
| I/O Module Dimensions | 241 mm × 24.4 mm × 99.1 mm | Rear I/O expansion module size |
| I/O Module Weight | 0.4 kg | Approximate weight of I/O extension |
| Operating Temperature | –30 °C to +65 °C | Industrial ambient range |
| Storage Temperature | –40 °C to +85 °C | Non-operating range |
| Relays’ Contact Ratings (Standard) | Up to 3 A (resistive), 1200 VA @ 250 VAC, 70 W @ 24 VDC | Resistive load ratings typical |
| Minimum Switched Current (Standard) | 100 mA @ 5 VDC (silver contacts) | Lower threshold for reliable switching |
| Low-Current Relay Option | 1 mA @ 1 VDC (gold contacts) | For very low current switching |
| Relay Contact Life (Standard) | ~10,000 cycles (standard configuration) | Variation possible with load |
| Mounting / Slot Use | 1 full-height front slot for main module; 1 full-height rear slot for I/O module | Fits in 3500 rack adjacent to TDI slot |
| Environmental Sealing | Epoxy-sealed relays, arc suppressors installed as standard | Robust for industrial conditions |
Note: The values above represent typical 3500/33 characteristics that align with published modules such as 149986‑01, 149992‑01, etc. For exact values of 162291‑01 variant, consult the official data sheet.
High-Density Relay Output
Where multiple shutdowns, alarm triggers, or interlocks are needed, the 3500/33 provides 16 outputs in one module instead of requiring multiple smaller modules.
Complex Logic & Voting Schemes
For protection systems requiring combinations of signals (e.g. “if Channel A AND Channel B” or “at least 2 of 3 channels disagree”), the 33 module’s logic functionality supports these advanced schemes.
Redundant & Backup Systems
In critical operations (power plants, petrochemical, compressors), multiple relay modules can be installed for redundancy or cross-checking.
Interfacing to External Control Systems
Outputs from the relay module may drive control valves, breakers, alarms, actuators, or signals to SCADA / PLC systems.
Machine Protection Systems
Used in turbines, pumps, compressors, motors, etc., as part of a broader vibration & condition monitoring architecture, to enable responsive safety actions.
Upgrading Older Systems
In retrofits, a 3500/33 module can replace or supplement older relay modules to increase output capacity or flexibility.
High Output Capacity: 16 relay outputs in one module reduces the number of modules needed and simplifies rack layout.
Independent Channel Configuration: Each relay channel is programmable, allowing customized logic and thresholds per output.
Flexible Logic Options: Supports AND, OR, voting logic, latch modes, and combinations of alarm inputs for intelligent decision-making.
Compact & Modular: Fits standard 3500 rack slots; detachable I/O modules reduce wiring complexity.
Industrial Robustness: Epoxy sealing, arc suppressors, and durable relay contacts make it suitable for harsh environments.
Reliable Performance: With proven relay technology, the module can be trusted in critical protection applications.
Scalability: For systems needing even more outputs, multiple 33 modules can be added to the same rack.
Interoperability: Fully compatible with other 3500 modules (sensors, monitors, TDI, speed modules, etc.).
Here are five 3500 system modules that are often used along with or as alternatives/companions to the 33 relay module:
| Model | Function / Role | Key Parameters / Notes |
|---|---|---|
| 3500/32M | 4-Channel Relay Output | Lower output count but same logic capability |
| 3500/40M | Proximitor / Displacement Monitor | Measures shaft gap / displacement signals |
| 3500/42M | Vibration & Position Monitor | Accepts proximity and seismic inputs |
| 3500/50M | Tachometer / Speed Module | Provides speed reference and direction signals |
| 3500/22M (TDI) | Transient Data Interface / Communication Module | Aggregates data and communicates externally |
These modules fill roles from sensing to speed measurement to logic output within a 3500 rack system. The 33 module is among the output/control side of the chain.
Below are five other widely used or well-known modules in the Bently Nevada 3500 ecosystem:
| Model | Function | Highlights / Features |
|---|---|---|
| 3500/45 | Position Monitor | Measures axial movement, differential expansion |
| 3500/60 | RTD Temperature Monitor | Multi-channel RTD input for temperature sensing |
| 3500/61 | Thermocouple Temperature Monitor | TCs for process or bearing temperature use |
| 3500/65 | 16-Channel Temperature Monitor | High-density thermal point monitoring |
| 3500/53 | Overspeed Detection Module | Specialized protection for turbine over-speed |
Below are ten common questions about the 3500/33 162291‑01 relay module, with clear answers reflecting practical use.
Q1: Can the 3500/33 module drive large current loads directly (e.g. motors)?
A1: No. The relay outputs are intended for control or signaling levels. For heavy loads (motors, heaters), use external contactors or drivers behind the relay.
Q2: If one relay channel fails, do the others continue functioning?
A2: Yes—each relay channel is independent. A failure in one channel generally does not disable the others.
Q3: Is the 33 module hot‑swappable?
A3: It is safest to power down the rack before inserting or removing modules. Hot-swap is not recommended unless system design explicitly supports it.
Q4: How is logic programmed into each relay channel?
A4: Logic is configured through the 3500 rack configuration software. For each relay channel, you select alarm inputs, logic (AND/OR/vote), latch modes, etc.
Q5: What is the expected life of the relay contacts?
A5: Under standard conditions, relay contact life is about 10,000 cycles. Actual life depends on load, switching frequency, and environment.
Q6: What is the minimum current the relays can reliably switch?
A6: In standard (silver) contacts, ~100 mA @ 5 VDC. For low-current applications, gold‑plated low-current contacts may support as low as 1 mA @ 1 VDC.
Q7: What environmental conditions can it handle?
A7: Designed for industrial environments: –30°C to +65°C, up to 95% humidity (non-condensing). Sealed relays help resist dust, oil, and other contaminants.
Q8: How can I test whether a relay works?
A8: Use the rack diagnostics software to force an output, observe relay status LED, or measure continuity on the relay terminals while commanding it.
Q9: Can multiple 33 modules be used together in one rack?
A9: Yes. Multiple 3500/33 modules can be installed to expand relay output capacity or implement redundant output schemes.
Q10: Does the 33 module support failsafe operation?
A10: Yes, it supports both normally energized (fail-safe) and normally de-energized configurations depending on system design and logic settings.
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