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The PM864AK02 is an advanced redundant-capable CPU module used within the ABB AC 800M Distributed Control System (DCS) family. This unit builds on the features of the PM864AK01, providing the same high-performance CPU and communication features, while including redundancy-enabling components such as the Base Plate, Optical Module, and CEX bus connection, making it a redundancy-ready kit.
It is specifically designed for high-availability applications in process industries where fault tolerance, scalability, and robust control are essential. Its architecture enables integration with a wide range of I/O and communication modules, making it a reliable core for distributed control systems.
| Parameter | Details |
|---|---|
| Product Model | PM864AK02 (3BSE018164R1 ) |
| Series | AC 800M |
| Brand | ABB |
| Processor Type | 32-bit RISC Processor |
| RAM Memory | 32 MB |
| Flash Memory | 16 MB |
| Execution Time | Typically <1 ms |
| Redundancy Support | Yes (Redundancy Kit Included) |
| Communication Ports | 2 x Ethernet (RJ45), 1 x RS-232, 1 x CI interface |
| Supported Protocols | Ethernet/IP, Modbus, PROFIBUS, ControlNet |
| Power Supply Requirement | 24V DC |
| Operating Temperature | 0°C to +55°C |
| Storage Temperature | -40°C to +70°C |
| Protection Rating | IP20 |
| Mounting Method | DIN Rail |
| Certifications | CE, UL, CSA, RoHS, ATEX |
| Dimensions (H × W × D) | 186 mm × 59 mm × 123 mm |
| Weight | 0.69 kg |
The PM864AK02 CPU module is part of ABB’s modular AC 800M DCS controller series and is supplied as a redundancy-ready kit, including everything needed to set up a dual-redundant control system. It features a powerful 32-bit RISC processor, fast execution time, and full protocol compatibility.
The kit simplifies implementation of high-availability control systems by including the CPU, Optical Module, and CEX-bus components, which are critical for fault-tolerant architecture. This makes it ideal for industries where process uptime is not just desired but essential.
The PM864AK02 is designed for industries requiring continuous operation and process safety. Its redundancy capabilities and protocol flexibility make it ideal for:
Oil & Gas Refining and Transmission
Chemical and Petrochemical Plants
Power Generation and Utilities
Pharmaceutical Manufacturing
Pulp and Paper Production
Water and Wastewater Automation
Metallurgy and Mining Operations
Food & Beverage Process Control
Redundancy Kit Included: Simplifies deployment in critical systems by including components for CPU redundancy.
Fast Cycle Time: Enables responsive, real-time process control with execution times under 1 ms.
Extensive Protocol Support: Communicates with PROFIBUS, Modbus, ControlNet, and Ethernet-based networks.
Industrial Certifications: Approved for use in hazardous and regulated environments, including ATEX compliance.
Integrated Communication: Built-in ports support connectivity with field devices and other controllers without additional hardware.
Compact and Modular: DIN-rail mountable design makes integration easy in both new and legacy cabinets.
Brand: ABB
Series: AC 800M Distributed Control System
| Model | Description | RAM Memory | Redundancy | Communication Interfaces | Dimensions (mm) | Weight (kg) |
|---|---|---|---|---|---|---|
| PM862K02 | High-speed entry-level CPU | 32 MB | Yes | Ethernet, RS232 | 186 × 59 × 123 | 0.66 |
| PM863K01 | Mid-range CPU with redundancy support | 32 MB | Yes | Ethernet, CI, RS232 | 186 × 59 × 123 | 0.66 |
| PM864AK01 | Mid-high tier CPU (no redundancy components) | 32 MB | Yes | Ethernet, CI, RS232 | 186 × 59 × 123 | 0.67 |
| PM865K01 | High-end CPU with enhanced processing | 64 MB | Yes | Ethernet, PROFIBUS | 186 × 59 × 123 | 0.69 |
| PM891K01 | Flagship CPU with maximum performance | 256 MB | Yes | ControlNet, Ethernet | 186 × 59 × 123 | 0.73 |
| Model | Description | System | RAM Memory | Communication Ports | Dimensions (mm) | Weight (kg) |
|---|---|---|---|---|---|---|
| AC500-PM592 | Advanced PLC CPU for flexible architectures | AC500 | 8 MB | Ethernet, RS485, CAN | 142 × 100 × 75 | 0.80 |
| AC500-PM582 | Compact mid-range CPU for automation systems | AC500 | 4 MB | RS232, Ethernet | 142 × 100 × 75 | 0.76 |
| CI853K01 | PROFIBUS DP communication module | AC 800M | — | PROFIBUS, Ethernet | 125 × 45 × 98 | 0.55 |
| CI862K01 | Modbus TCP communication module | AC 800M | — | Modbus, Ethernet | 125 × 45 × 98 | 0.58 |
| CP600-Pro | Operator panel with high-resolution display | HMI | — | Ethernet, USB, Serial | 258 × 198 × 44 | 0.85 |
Q1: What makes the PM864AK02 different from PM864AK01?
A1: The PM864AK02 includes redundancy components like the Optical Module and baseplate, making it ready for high-availability system configurations.
Q2: Is this module suitable for redundant DCS architectures?
A2: Yes, it is specifically packaged for redundant use in AC 800M systems.
Q3: Can it be used in extreme industrial conditions?
A3: Yes, it operates in a wide temperature range and is certified for hazardous industrial environments.
Q4: What field protocols does it support?
A4: PM864AK02 supports PROFIBUS, Modbus, Ethernet/IP, and ControlNet.
Q5: How many Ethernet ports are available?
A5: It features two RJ45 Ethernet ports and additional interfaces for serial and CI communication.
Q6: Is the module compatible with existing S800 I/O?
A6: Yes, it fully supports integration with ABB’s S800 I/O modules.
Q7: What is the required input voltage?
A7: The module operates with a 24V DC power supply and supports redundant inputs.
Q8: Is software configuration required for redundancy?
A8: Yes, redundancy must be configured in the control builder software, but hardware is pre-integrated.
Q9: How is this unit mounted in a system?
A9: It is DIN rail mountable, ideal for compact control cabinet installations.
Q10: What is the total weight of the unit?
A10: The total weight is approximately 0.69 kg.
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