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Product Overview
The Schneider Electric TSXCDP303 Modicon Premium Connecting Cable is a pre-terminated connection cable used to link compatible Modicon Premium motion-control modules with an ABE7H16R20 Telefast sub-base. It provides a ready-made 20-way connection between the PLC-side module and the sub-base, reducing the need to assemble individual signal wires for this interface.
The cable is particularly useful in control cabinets where motion-control signals must be routed between a PLC module and a Telefast connection interface. Its two moulded HE10 20-way connectors establish the connection at each end, while the 3-meter cable length allows the connected components to be positioned apart within the cabinet.
The TSXCDP303 uses AWG 22 conductors with a nominal cross-sectional area of 0.324 mm². It is intended for compatible Modicon Premium motion-control applications, including selected TSXCAY modules and related control hardware. Correct selection depends on the exact module reference, sub-base type, connector arrangement, and signal requirements.
When installing or replacing this cable, verify that both connector interfaces match the equipment and that the cable is routed without excessive bending, tension, or interference from nearby power wiring.
Technical Specifications
| Parameter | Specification |
|---|---|
| Manufacturer | Schneider Electric |
| Model | TSXCDP303 |
| Product Family | Modicon Premium |
| Product Type | Connecting Cable |
| Accessory Category | Connection Accessories |
| Intended Connection | Compatible motion-control module to ABE7H16R20 sub-base |
| Cable Length | 3 m |
| Module-Side Connector | HE10, 20-way |
| PLC-Side Connector | HE10, 20-way |
| Conductor Cross-Section | 0.324 mm² |
| Wire Gauge | AWG 22 |
| Maximum Current Rating | 500 mA, according to the applicable cable specification |
| Compatible Product Families | Selected TSXCAY motion-control modules and related compatible equipment |
| Shipping Weight | 3 kg |
Product Features
- Pre-terminated connection: Uses moulded HE10 connectors at both ends, reducing the need for individual wire termination.
- 20-way interface: Carries the designated signals through a 20-way connector arrangement.
- 3-meter reach: Allows compatible modules and the ABE7H16R20 sub-base to be positioned apart within the installation.
- AWG 22 conductors: Uses 0.324 mm² conductors for the intended connection application.
- Telefast integration: Connects supported Modicon Premium hardware to the ABE7H16R20 sub-base.
- Simplified cabinet wiring: Reduces the number of individual connections that must be assembled during installation or replacement.
- Defined compatibility: Intended for specified motion-control modules rather than unrestricted use with every Modicon Premium device.
The TSXCDP303 is a connection accessory, not a standalone communication controller or signal-conversion device. Its function depends on the equipment connected at each end.
Working Principle
The TSXCDP303 establishes a direct electrical path between a compatible Modicon Premium module and the ABE7H16R20 sub-base. Each connector mates with the corresponding 20-way interface, allowing the designated signals to pass through the cable.
Modicon Premium Motion Module → TSXCDP303 → ABE7H16R20 Sub-Base → Connected Control Wiring
In a motion-control cabinet, the cable can carry the signals assigned to the supported module-to-sub-base interface. The connected equipment determines the purpose of each conductor; the cable itself does not interpret, process, or convert those signals.
During operation, the electrical behavior of the connection depends on correct pin alignment, sound connector contact, suitable conductor loading, and the wiring arrangement of the connected hardware. A partially seated connector or damaged conductor can interrupt signals and lead to axis-control faults or incorrect feedback behavior.
The cable’s 500 mA current rating must be respected for the applicable connection. It should not be treated as a general-purpose power cable, and the permitted load must be assessed against the specific signals and connected equipment.
Role in a Modicon Premium Motion-Control Architecture
The TSXCDP303 provides the physical connection between supported motion-control hardware and the Telefast sub-base. It forms part of the signal-wiring path rather than performing the control functions itself.
Modicon Premium CPU → Motion-Control Module → TSXCDP303 → ABE7H16R20 Sub-Base → Associated Control Connections
| System Component | Function |
|---|---|
| Modicon Premium CPU | Executes the application program and coordinates machine operations |
| TSXCAY Motion-Control Module | Processes configured axis commands and associated feedback |
| TSXCDP303 | Connects the compatible module to the ABE7H16R20 sub-base |
| ABE7H16R20 Sub-Base | Provides the designated connection interface for compatible module signals |
| Encoder and Drive Connections | Carry the applicable feedback and control signals within the motion system |
| Cabinet Wiring | Routes signals between the interface, drive equipment, and associated devices |
The cable must be selected according to the module and sub-base connection requirements. A matching connector shape alone does not establish electrical compatibility.
Industrial Applications
| Application | Typical Use |
|---|---|
| Servo-Control Cabinets | Connecting supported motion-control modules to a Telefast sub-base |
| Packaging Machinery | Routing designated motion-related signals within the PLC cabinet |
| Material Handling Systems | Connecting compatible motion hardware and interface wiring |
| Automated Assembly Equipment | Establishing pre-terminated signal connections in multi-axis control panels |
| Machine Tooling | Connecting supported control hardware within a machine-control enclosure |
| Industrial Equipment Maintenance | Replacing a damaged or incorrectly functioning module-to-sub-base cable |
| Control Cabinet Assembly | Reducing individual wire termination during compatible system installation |
| Motion-System Servicing | Restoring the designated connection between compatible module and sub-base hardware |
Installation and Maintenance
- Verify the reference. Confirm that TSXCDP303 is the required cable for the installed motion-control module and ABE7H16R20 sub-base.
- Isolate the equipment. De-energize the relevant control equipment before disconnecting or reconnecting the cable.
- Inspect both connectors. Check the HE10 connectors for damaged housings, bent contacts, contamination, or other visible defects.
- Check connector orientation. Align each connector with the correct mating interface before applying pressure.
- Seat the connectors fully. Ensure that both ends are properly engaged and secured according to the equipment’s connector arrangement.
- Route the cable carefully. Avoid sharp bends, excessive pulling force, pinching, and contact with hot or moving components.
- Separate signal wiring from power wiring. Where practical, keep the cable away from motor power conductors and other significant electrical noise sources.
- Check the conductor rating. Confirm that the intended current remains within the applicable 500 mA limit.
- Restore power and test. After inspecting the installation, verify the connected module’s operation and check for relevant diagnostic errors.
- Inspect during maintenance. Look for loose connectors, damaged insulation, abrasion, or intermittent faults associated with movement or vibration.
If a motion-control fault appears after installation, check connector seating and cable condition before changing the controller program or axis parameters. Where necessary, isolate the equipment and test the cable and its associated connections using procedures appropriate to the system.
Related Components
| Component | Function |
|---|---|
| ABE7H16R20 Telefast Sub-Base | Provides the designated mating interface for the TSXCDP303 |
| TSXCAY Motion-Control Modules | Provide compatible motion-control functions within a Modicon Premium system |
| Modicon Premium CPU | Executes the machine-control program |
| Servo Drive | Controls the connected servo motor according to the motion command |
| Incremental Encoder | Supplies position feedback in compatible motion configurations |
| SSI Absolute Encoder | Provides absolute position data in supported configurations |
| Control Cabinet Wiring | Connects the sub-base to associated field and control circuits |
| HE10 20-Way Interface | Provides the connector interface at each end of the cable |
Recommended Related Models
| Model / Product Family | Product Type | Typical Application |
|---|---|---|
| Schneider TSXCDP053 | Modicon Premium Connecting Cable, 0.5 m | Short-distance connection to a compatible ABE7H16R20 sub-base |
| Schneider TSXCDP103 | Modicon Premium Connecting Cable, 1 m | Connecting compatible modules and sub-base interfaces |
| Schneider TSXCDP203 | Modicon Premium Connecting Cable, 2 m | Intermediate-distance module-to-sub-base wiring |
| Schneider TSXCDP503 | Modicon Premium Connecting Cable, 5 m | Longer connection runs within compatible installations |
| Schneider TSXCDP1003 | Modicon Premium Connecting Cable, 10 m | Extended module-to-sub-base connection where supported |
| Schneider TSXCDP301 | Modicon Premium Preformed Cable | Connecting compatible HE10 module interfaces to free-end wiring |
| Schneider ABE7H16R20 | Telefast Sub-Base | Mating interface for the TSXCDP303 |
| Schneider TSXCAY Series | Modicon Premium Motion-Control Modules | Motion control in compatible PLC systems |
Key Advantages
- Provides a pre-terminated 20-way connection for compatible motion-control hardware.
- Reduces individual wiring work at the module-to-sub-base interface.
- Uses a defined 3-meter cable length for cabinet layout planning.
- Specifies AWG 22 conductors with a 0.324 mm² cross-section.
- Supports integration with the ABE7H16R20 sub-base and compatible Modicon Premium modules.
- Simplifies cable replacement when the original connection arrangement is retained.
Technical FAQs
What equipment does the TSXCDP303 connect?
The TSXCDP303 connects a compatible Modicon Premium module to the ABE7H16R20 Telefast sub-base. Its specified interfaces are two HE10 20-way connectors, one at the module side and one at the PLC side. The exact module reference must be checked before installation.
What is the cable length and conductor size?
The cable is 3 meters long and uses AWG 22 conductors with a cross-sectional area of 0.324 mm². These characteristics should be considered when planning the cabinet layout and assessing the electrical requirements of the connected interface.
Can the TSXCDP303 be used with any Modicon Premium module?
No. Compatibility is limited to the designated equipment and connection arrangements. The cable is associated with selected TSXCAY motion-control modules and other listed compatible references. Connector type, pin assignment, and the required sub-base must all match.
What should be checked if the connected motion module reports a fault?
Inspect both HE10 connectors, confirm that they are fully seated, and examine the cable for damage or excessive bending. Verify the module and sub-base references and check the relevant signal path. If the fault remains, test the connection using the applicable system troubleshooting procedure before modifying motion parameters.