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- Ingersoll Rand
- 15483522 24121212
- Separator Element
- USA
- 205 × 45 × 95 mm
- 0.91 kg
- Xiamen, China
- New & In Stock
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Product Overview
The Ingersoll Rand 15483522 24121212 Separator Element is a compressor service component associated with oil separation in compatible oil-injected air compressor systems. During compression, lubricating oil can become entrained in the compressed-air stream. The separator element helps separate this oil from the air, allowing recovered oil to return to the designated circuit while reducing the amount of oil carried into the downstream compressed-air system.
In industrial compressor installations, separation performance affects oil consumption, downstream contamination, and the condition of the compressed air. A separator element operating under suitable conditions helps maintain the intended air/oil separation process. Its condition can change over time as contaminants accumulate and the element experiences repeated operating cycles.
For maintenance teams servicing Ingersoll Rand equipment, the 15483522 and 24121212 identifiers support replacement planning and spare-parts management. Before fitting a replacement, technicians should verify the complete part identification and the compressor application. Correct fit, sealing, and installation are necessary to prevent oil carryover or other operating problems associated with an incorrectly installed separator element.
Technical Specifications
| Parameter | Specification |
|---|---|
| Brand | Ingersoll Rand |
| Model Identification | 15483522 |
| Additional Part Number | 24121212 |
| Product Type | Separator Element |
| Product Category | Compressor Air/Oil Separation Component |
| Primary Function | Separation of entrained oil from compressed air |
| Application | Compatible oil-injected air compressor systems |
| Installation Location | Compressor air/oil separation assembly |
| Separation Method | Filter-media-based separation, subject to the specific assembly design |
| System Integration | Compressor air and oil recovery circuit |
| Maintenance Method | Inspection and scheduled replacement |
| Replacement Consideration | Part number, sealing arrangement, and compressor compatibility |
| Dimensions | 205 × 45 × 95 mm |
| Weight | 0.91 kg |
Product Features
- Air/Oil Separation: Helps separate oil droplets carried by compressed air within a compatible compressor system.
- Oil Recovery Support: Supports the return of separated oil to the designated circuit where the compressor design provides for oil recovery.
- Downstream Oil Carryover Control: Helps limit the amount of oil passing beyond the separation stage under suitable operating conditions.
- Model Identification: The 15483522 and 24121212 references support accurate replacement planning and inventory control.
- Routine Service Replacement: Allows the separator element to be renewed as part of scheduled compressor maintenance.
- System-Specific Installation: Correct sealing and fit are necessary for the separation assembly to operate as intended.
- Maintenance Traceability: Recording the part number and replacement date helps technicians track service history and investigate recurring oil carryover.
Working Principle
The Ingersoll Rand 15483522 24121212 Separator Element operates within the compressor’s air/oil separation assembly. In an oil-injected compressor, compressed air leaving the compression stage contains entrained oil. The separator element helps remove this oil before the air proceeds to the outlet system.
As the air/oil mixture passes through the separation assembly, the element’s separation medium captures or coalesces oil droplets. The collected oil drains or returns through the arrangement provided by the compressor design, while the separated air continues toward the downstream air circuit.
Typical separation path:
Air/oil mixture → Separator element → Oil droplet separation and collection → Oil recovery circuit, where provided → Separated compressed air outlet
Separation performance depends on the element’s condition, operating pressure, airflow, oil characteristics, and the integrity of the surrounding seals. A damaged, incorrectly installed, or restricted element may contribute to excessive oil carryover, abnormal pressure drop, or changes in compressor operating behavior.
When investigating oil consumption or oil carryover, technicians should assess the separator element together with the oil level, oil return arrangement, seals, and other relevant system conditions. Replacing the element alone may not resolve a problem caused by an oil return restriction or another fault in the separation assembly.
Role in an Industrial Compressor Air/Oil Separation Architecture
Within an oil-injected compressor, the separator element is part of the assembly that separates entrained lubricant from compressed air. It works with the separator housing, oil recovery path, and downstream air circuit to support the intended separation process.
| System Component | Function | Relationship to the Separator Element |
|---|---|---|
| Separator Element | Separates entrained oil from compressed air | Performs the primary element-level separation function |
| Airend | Compresses incoming air and introduces oil in oil-injected designs | Supplies the air/oil mixture to the separation stage |
| Separator Housing | Contains and supports the separation assembly | Provides the element’s installation environment |
| Oil Recovery Line | Returns separated oil where provided | Carries recovered oil back to the designated circuit |
| Minimum Pressure Valve | Maintains required system pressure where fitted | Supports the compressor’s intended operating conditions |
| Oil Filter | Removes contaminants from circulating lubricant | Performs oil filtration rather than air/oil separation |
| Aftercooler | Reduces compressed-air temperature downstream where fitted | Handles separated air after the relevant compression stage |
| Pressure Monitoring Components | Monitor operating conditions where installed | Help identify abnormal pressure or restriction conditions |
The exact arrangement depends on the compressor design. The separator element must match the installed assembly and its sealing and oil recovery configuration.
Industrial Applications
| Application Area | Typical Use | Relevance of the Separator Element |
|---|---|---|
| Oil-Injected Air Compressors | Routine maintenance of compressor separation assemblies | Supports the removal of entrained oil from compressed air |
| Manufacturing Facilities | Servicing compressors supplying production equipment | Helps manage oil carryover in the compressed-air system |
| Process Plant Maintenance | Scheduled servicing of industrial compressor equipment | Provides a defined replacement component |
| Pneumatic Equipment Supply | Maintenance of compressors supplying pneumatic machinery | Supports air/oil separation before downstream air delivery |
| Compressor Overhaul | Inspection and renewal of internal service components | Allows the separator element to be replaced when required |
| Preventive Maintenance Programs | Planned service based on operating hours and equipment condition | Supports monitoring of separation performance |
| Spare Parts Management | Inventory control for compressor consumables | Helps maintain accurate part identification and replacement records |
Installation and Maintenance
- Verify the element identification: Check the 15483522 and 24121212 references against the installed component and the compressor’s parts records before replacement.
- Prepare the compressor: Stop the equipment and follow the approved shutdown procedure before beginning maintenance.
- Isolate the equipment: Apply the required electrical isolation and depressurization procedures before opening the separator assembly. Confirm that stored pressure has been safely released.
- Allow the system to cool: Wait until the separator housing and residual oil have reached a safe handling temperature.
- Locate the separator assembly: Identify the separator element housing and the connected air and oil lines before removing any components.
- Record the existing arrangement: Note the element orientation, sealing arrangement, and associated connections to support correct reassembly.
- Remove the existing element: Follow the equipment-specific procedure and take care to prevent residual oil or debris from entering clean system passages.
- Inspect the housing and seals: Check the housing, sealing surfaces, and accessible oil recovery passages for damage, contamination, or blockage.
- Prepare the replacement element: Confirm the part identification and inspect the element and its sealing surfaces for visible damage before installation.
- Install the separator element: Position the element correctly and follow the specified assembly and tightening requirements. Avoid damaging the element or seals during installation.
- Perform operational checks: Restore the equipment according to the approved procedure and inspect for leakage, abnormal pressure indications, and signs of excessive oil carryover.
- Document the maintenance: Record the part number, replacement date, observed element condition, and post-maintenance inspection results in the compressor service history.
Related Components
| Component | Function | Relationship to the Separator Element |
|---|---|---|
| Compressor Oil Filter | Removes contaminants from circulating lubricant | Helps maintain oil cleanliness upstream or within the designated oil circuit |
| Compressor Air Filter | Removes airborne particles from intake air | Protects the intake path rather than separating oil from compressed air |
| Compressor Lubricating Oil | Supports lubrication and other functions specified by the compressor design | Supplies the oil present in the air/oil mixture |
| Separator Housing | Supports and encloses the separator element | Provides the installation and sealing interface |
| Oil Recovery Line | Returns collected oil where provided | Supports recovery of separated oil |
| Minimum Pressure Valve | Maintains required system pressure where fitted | Supports separation-system operating conditions |
| Aftercooler | Reduces the temperature of compressed air | Handles downstream air after the separation stage, according to the system arrangement |
Recommended Related Models
| Model or Product Category | Product Type | Relationship |
|---|---|---|
| Ingersoll Rand 15483522 24121212 | Separator Element | Specified part identification for maintenance and replacement |
| Ingersoll Rand Compressor Separator Elements | Separator Element | Related category for air/oil separation maintenance |
| Ingersoll Rand Compressor Oil Filters | Oil Filter | Related component for lubrication-system filtration |
| Ingersoll Rand Compressor Air Filters | Air Filter | Related component for intake-air filtration |
| Ingersoll Rand Compressor Lubricants | Compressor Lubricant | Related consumable used in compatible compressor systems |
| Ingersoll Rand Compressor Service Kits | Maintenance Kit | May include separator elements and other service components, depending on the kit |
Key Advantages
- Helps separate entrained oil from compressed air in compatible compressor systems.
- Supports oil recovery within the designated separation assembly.
- Helps control oil carryover into downstream compressed-air equipment.
- Provides a defined part reference for replacement and inventory management.
- Supports planned compressor maintenance and separation-system inspection.
- Helps technicians investigate oil carryover when assessed alongside related system components.
Technical FAQs
What is the function of the Ingersoll Rand 15483522 24121212 Separator Element?
It separates entrained oil from compressed air in a compatible oil-injected compressor system. The separated oil can return through the designated recovery arrangement where the compressor design provides for it.
What are the signs of a separator element problem?
Possible indications include increased oil carryover, abnormal pressure drop, or changes in compressor operating behavior. These symptoms can also arise from other faults, so the surrounding separation and oil recovery systems should be checked.
Can the separator element be cleaned and reused?
Reuse should not be assumed. The appropriate service method depends on the element construction and compressor maintenance requirements. A damaged or service-life-expired element should be replaced according to the applicable procedure.
Can another separator element be used as a replacement?
A different element should not be considered interchangeable based only on appearance or dimensions. Verify the part reference, sealing arrangement, and suitability for the intended compressor model before substitution.