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- SCC-C 23070-0-1032011200000
- Sample Gas Cooler
- Sweden (SE)
- 326.5 × 263 × 266 mm
- 15.6 kg
- Xiamen, China
- New & In Stock
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Product Overview
The ABB SCC-C 23070-0-1032011200000 Sample Gas Cooler is a sample conditioning component used in industrial gas analysis systems. It cools extracted gas samples to a controlled temperature before the sample reaches downstream analyzers, helping create stable measurement conditions for continuous gas analysis.
In a typical sampling system, process gas can leave the process at a temperature that is too high for direct introduction into the analyzer. The SCC-C sample gas cooler removes excess heat from the sample stream and helps prevent temperature-related effects from disturbing analyzer operation.
The cooler is particularly useful in systems where representative gas samples must be transported from a process line, stack, combustion system, or other sampling point to an analyzer cabinet. Maintaining suitable sample conditions is essential for stable analyzer performance and repeatable measurement results.
The SCC-C can form part of a broader sample conditioning arrangement together with filters, condensate management components, sample pumps, tubing, flow controllers, and gas analyzers. Correct integration of these components helps maintain the required sample quality from extraction through measurement.
Technical Specifications
| Parameter | Specification |
|---|---|
| Model | SCC-C 23070-0-1032011200000 |
| Product Family | ABB SCC-C |
| Product Type | Sample Gas Cooler |
| Manufacturer | ABB |
| System Role | Sample Gas Conditioning |
| Primary Function | Cooling of Extracted Gas Samples |
| Typical Application | Industrial Gas Analysis |
| Application Area | Continuous Emission Monitoring and Process Gas Analysis |
| Dimensions | 326.5 × 263 × 266 mm |
| Weight | 15.6 kg |
Product Features
- Provides controlled cooling for extracted gas samples.
- Suitable for industrial sample gas conditioning systems.
- Helps prepare high-temperature process samples for downstream analyzers.
- Supports stable sample temperature before gas measurement.
- Can be integrated with sample filters and condensate management equipment.
- Suitable for continuous gas analysis installations.
- Can be incorporated into analyzer cabinets or sample conditioning systems.
- Supports applications where sample temperature must be controlled before analysis.
- Helps reduce temperature-related disturbances in gas measurement.
- Can operate as part of a complete gas sampling and analysis chain.
- Suitable for process monitoring and emissions-related measurement systems.
- Intended for integration with compatible ABB gas analysis equipment and sample conditioning components.
Working Principle
The SCC-C receives an extracted gas sample from the process sampling line. Heat is removed from the gas as it passes through the cooler, reducing the sample temperature to a level more appropriate for downstream sample handling and analysis.
After cooling, the conditioned sample continues through the sample line toward components such as filters, condensate handling devices, flow control equipment, and the gas analyzer. The cooler therefore operates as part of the sample preparation stage rather than as the measurement device itself.
Process Gas → Sampling Probe → Sample Line → SCC-C Sample Gas Cooler → Sample Conditioning → Gas Analyzer
Stable sample cooling is particularly important when the process gas temperature varies significantly. By controlling the thermal condition of the sample before analysis, the conditioning system can help maintain consistent analyzer operating conditions.
Role in a Gas Analysis Control Architecture
The SCC-C occupies the thermal conditioning stage between the process sampling equipment and the analyzer. Its function is closely connected with the other sample preparation devices because temperature, moisture, particulate content, and flow conditions all affect the quality of the gas reaching the analyzer.
Process → Sampling System → SCC-C → Sample Conditioning → Analyzer → Control / Monitoring System
| System Element | Function |
|---|---|
| Process Gas Source | Provides the gas sample |
| Sampling Probe | Extracts gas from the process |
| Sample Line | Transports the extracted gas |
| SCC-C | Cools the extracted sample |
| Sample Filter | Removes particulate contamination |
| Condensate Management | Handles moisture or condensed components |
| Flow Controller | Maintains appropriate sample flow |
| Gas Analyzer | Measures target gas components |
| Control / Monitoring System | Receives and processes analyzer data |
Industrial Applications
| Application | Typical Use |
|---|---|
| Continuous Emission Monitoring | Conditioning of extracted stack gas before analysis |
| Power Plants | Sample cooling for combustion and flue-gas analysis |
| Cement Plants | Gas sample conditioning in kiln and exhaust monitoring |
| Steel Plants | Process gas sampling and analysis |
| Chemical Plants | Conditioning of process gas samples |
| Petrochemical Facilities | Gas composition and process monitoring |
| Combustion Systems | Cooling of combustion-gas samples |
| Waste Incineration | Flue-gas sampling and emissions monitoring |
| Industrial Furnaces | High-temperature gas sample conditioning |
| Process Analyzer Systems | Thermal preparation before gas measurement |
Installation and Maintenance
- Verify the complete SCC-C model and part number before installation.
- Confirm that the cooler is compatible with the intended sample gas conditioning system.
- Install the unit in an appropriate analyzer or sample conditioning location.
- Follow the specified sample gas flow direction during installation.
- Use suitable tubing and fittings for the sample gas service.
- Check all sample connections for leakage before commissioning.
- Ensure that the sample line is properly routed to minimize unnecessary heat gain.
- Confirm that upstream filters and sample preparation components are correctly installed.
- Monitor the sample temperature during commissioning.
- Check for abnormal condensation or moisture accumulation in the downstream sample line.
- Inspect the cooler and associated connections during scheduled analyzer maintenance.
- If cooling performance changes, check the sample flow, connections, thermal conditions, and associated conditioning components before replacing the cooler.
Related Components
| Component | Function |
|---|---|
| Gas Sampling Probe | Extracts gas from the process |
| Sample Gas Line | Transfers the extracted gas |
| Sample Filter | Removes particulate matter |
| Sample Pump | Moves the conditioned sample through the system |
| Condensate Separator | Removes condensed liquid from the sample |
| Flow Controller | Controls sample flow |
| Gas Analyzer | Performs gas composition measurement |
| Analyzer Cabinet | Houses sample conditioning and analysis equipment |
| Temperature Monitoring Device | Monitors sample temperature |
| Process Control System | Receives and supervises analyzer measurements |
Recommended Related Models
| Model / Product Family | Product Type | Typical Application |
|---|---|---|
| ABB SCC-C | Sample Gas Cooler | Industrial sample gas conditioning |
| ABB Advance Optima | Gas Analysis System | Continuous process and emission analysis |
| ABB AO2000 | Continuous Gas Analyzer | Process and emission gas measurement |
| ABB EasyLine | Gas Analyzer Family | Industrial gas analysis |
| ABB Uras26 | Infrared Gas Analyzer | Continuous gas component measurement |
| ABB Limas21 | Gas Analyzer | Process and emission monitoring |
| ABB Magnos28 | Oxygen Analyzer | Oxygen measurement in process gases |
| ABB Caldos27 | Thermal Conductivity Analyzer | Gas composition measurement |
| ABB EL3060 | Extractive Gas Analyzer | Continuous gas analysis |
| ABB System Integration Solutions | Analyzer System | Complete sample handling and analysis |
Key Advantages
- Supports controlled cooling of extracted process gas samples.
- Helps establish suitable thermal conditions for downstream gas analyzers.
- Integrates naturally into complete sample conditioning systems.
- Suitable for high-temperature process and emissions monitoring applications.
- Can be combined with filtration, condensate removal, and flow-control components.
- Helps maintain consistent sample conditions between extraction and analysis.
- Suitable for continuous industrial gas measurement installations.
Technical FAQs
Why is a sample gas cooler needed before a gas analyzer?
Extracted process gas can be significantly hotter than the acceptable operating condition of downstream sample-handling or analyzer equipment. Cooling the sample before analysis helps establish a controlled temperature and can reduce temperature-related measurement disturbances.
Where should the SCC-C be installed in a sample conditioning system?
It is normally installed in the sample conditioning section between the gas extraction and downstream analyzer stages. The exact arrangement depends on the sample gas composition, temperature, moisture content, filtration requirements, and the analyzer configuration.
What symptoms may indicate insufficient sample cooling?
Possible indications include excessive sample temperature at the analyzer inlet, unstable analyzer readings, abnormal condensation behavior, or temperature-related alarms in the sample conditioning system. The cooler, sample flow, upstream conditions, and downstream connections should be checked together.
Can the SCC-C operate as a complete gas analysis system by itself?
No. The SCC-C is a sample gas conditioning component rather than a gas analyzer. A complete installation normally requires sampling equipment, sample transport and conditioning components, and an appropriate gas analyzer to perform the actual measurement.