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The Allen Bradley 1606-XLS960E Power Supply is an industrial power supply used to establish the DC power infrastructure for automation and control equipment. It belongs to the Allen Bradley 1606 power supply family and is suitable for control cabinets where PLCs, I/O systems, instrumentation, relays, communication equipment, and other electrical loads require a stable DC source.
In a larger automation installation, the power supply is normally positioned between the incoming electrical distribution and the low-voltage control network. Its output can be routed through the cabinet’s distribution and protection components to supply multiple downstream devices.
The 1606-XLS960E is suited to applications where the control system requires a higher-capacity power supply rather than a small point-of-use DC source. For system replacement or expansion, engineers should evaluate the total connected load and operating conditions of the complete DC circuit.
| Parameter | Specification |
|---|---|
| Manufacturer | Allen Bradley |
| Model | 1606-XLS960E |
| Product Family | Allen Bradley 1606 |
| Product Type | Industrial Power Supply |
| Primary Function | DC Power Supply |
| Application | Industrial Automation / Control Systems |
| Dimensions | 127 × 124 × 125 mm |
| Weight | 1.9 kg |
The 1606-XLS960E is intended for applications where the automation system requires a substantial DC power source within the control cabinet.
Key characteristics include:
The actual number of connected devices should be determined from their combined electrical requirements rather than from the number of devices alone.
The 1606-XLS960E functions as the main conversion stage for the cabinet’s DC control-power network.
A simplified arrangement is:
Incoming Electrical Supply → 1606-XLS960E → DC Distribution → Automation Loads
The incoming supply enters the power unit and passes through its internal conversion and regulation circuitry. The resulting DC output is then delivered to the control cabinet’s distribution network.
From there, individual circuits can supply PLC hardware, I/O modules, sensors, relays, communication equipment, and other compatible loads.
In a centralized control architecture, the power supply therefore serves as a common electrical source for several parts of the automation system. This also means that its operating condition should be considered whenever multiple downstream devices exhibit simultaneous power-related faults.
The 1606-XLS960E can occupy the central power-supply position in a control cabinet.
Main Power Distribution → 1606-XLS960E → DC Protection / Distribution → PLC / I/O / Instrumentation / Communication Equipment
| System Layer | Typical Component | Function |
|---|---|---|
| Primary Power | Cabinet Power Distribution | Supplies incoming electrical power |
| Power Conversion | 1606-XLS960E | Establishes the DC control supply |
| DC Distribution | Terminal Blocks / Protection | Distributes power to individual circuits |
| Control | PLC / Controller | Executes automation logic |
| I/O | Digital / Analog Modules | Interfaces with field equipment |
| Instrumentation | Sensors / Transmitters | Measures process conditions |
| Communication | Network Equipment | Exchanges system data |
This arrangement allows the control system to maintain a dedicated low-voltage electrical infrastructure separate from the higher-power motor and machine circuits.
The 1606-XLS960E is relevant to automation installations with significant DC control-power requirements.
| Application | Typical Use |
|---|---|
| Factory Automation | Centralized control-system power |
| Production Lines | PLC and I/O power distribution |
| Material Handling | Conveyor and control equipment |
| Packaging Systems | Automation and instrumentation power |
| Process Automation | Control and measurement circuits |
| Machine Building | Central control cabinet supply |
| Industrial Robotics | Control and interface equipment |
| Plant Retrofit | Replacement of existing DC power hardware |
Because the power supply can serve multiple downstream loads, installation should begin with a complete power-budget assessment.
Recommended checks include:
If a control cabinet experiences widespread PLC, I/O, or communication interruptions at the same time, technicians should examine the common DC power path before assuming that multiple electronic modules have failed independently.
The 1606-XLS960E can work alongside a broad range of industrial automation hardware.
| Component | Function |
|---|---|
| Allen Bradley PLC | Executes control logic |
| I/O Modules | Interfaces with field devices |
| HMI | Operator monitoring and control |
| Sensors | Provides process or machine feedback |
| Transmitters | Generates measurement signals |
| Relays | Provides switching and interface functions |
| Communication Modules | Connects control networks |
| Terminal Blocks | Distributes DC power |
| Circuit Protection | Protects individual power circuits |
For larger systems, separate power branches can be used to organize sensitive electronics, field instrumentation, and other loads according to the cabinet’s electrical design.
| Model / Product Family | Product Type | Typical Application |
|---|---|---|
| Allen Bradley 1606-XLS960E | Industrial Power Supply | Higher-capacity automation power |
| Allen Bradley 1606-XLE80E | Industrial Power Supply | Compact control-system power |
| Allen Bradley 1606-XLE120E | Industrial Power Supply | Industrial DC power applications |
| Allen Bradley 1606-XLE240E | Industrial Power Supply | Medium-capacity control systems |
| Allen Bradley 1606-XLE480E | Industrial Power Supply | Higher-power automation systems |
The correct model should be selected according to input conditions, required DC output, total load, environmental conditions, and the installation requirements of the control cabinet.
The 1606-XLS960E serves as a central power source for compatible DC control circuits. It can supply the electrical power required by PLC hardware, I/O modules, instrumentation, communication equipment, and other control loads.
The expected current consumption of all continuously operating devices should be added together, while startup demand and possible future expansion should also be considered. The cabinet’s wiring, distribution, and protective devices should then be evaluated as part of the same power design.
Multiple PLC, I/O, sensor, and communication components may share the same DC power network. If the common supply becomes unstable or unavailable, several devices can reset or drop offline simultaneously, creating multiple alarms from a single power-related problem.
Engineers should verify the electrical input, DC output requirements, connected load, wiring, protection, heat dissipation, and distribution architecture. Proper separation of power and signal wiring is also important for maintaining a clean control-panel installation.