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- ACS800-01-0120-3 64664425
- Frequency Converter
- Sweden (SE)
- 880 x 300 x 399 mm
- 67 kg
- Xiamen, China
- New & In Stock
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All our products are priced very favorably because we have our own warehouse and supply.
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Product Overview
The ABB ACS800-01-0120-3 (64664425) Frequency Converter is a high-performance industrial AC drive designed for large motor control applications requiring reliable operation, accurate speed regulation, and advanced torque management.
As part of the ABB ACS800 single drive family, this frequency converter provides excellent dynamic performance through advanced motor control technology. It is designed for industrial environments where continuous operation, high efficiency, and precise motor control are essential.
The ACS800-01-0120-3 is suitable for 110 kW motor applications and is commonly used in heavy-duty industrial equipment including pumps, fans, compressors, conveyors, mixers, and process machinery.
With dimensions of 880 x 300 x 399 mm and a weight of 67 kg, this frequency converter features a robust industrial structure designed for higher-power applications while maintaining flexible wall-mounted installation.
Technical Specifications
| Parameter | Details |
|---|---|
| Manufacturer | ABB |
| Model | ACS800-01-0120-3 |
| Part Number | 64664425 |
| Product Type | Frequency Converter |
| Series | ACS800 |
| Drive Type | Industrial AC Drive |
| Rated Power | 110 kW |
| Rated Output Current | 202 A |
| Light Overload Current | 184 A |
| Heavy Duty Current | 141 A |
| Input Voltage | 380–415 V AC |
| Phase | Three Phase |
| Frequency Range | 48–63 Hz |
| Control Technology | Direct Torque Control (DTC) |
| Installation Type | Wall Mounted |
| Frame Size | R6 |
| Protection Class | IP21 |
| Dimensions | 880 x 300 x 399 mm |
| Weight | 67 kg |
| Application | Industrial Motor Control |
Product Features
High-Power Motor Control Performance
The ABB ACS800-01-0120-3 provides reliable control for high-power industrial motors used in demanding production environments.
Main features:
- 110 kW motor control capability
- High output current capacity
- Accurate speed adjustment
- Strong torque response
- Stable operation under heavy loads
The drive is designed for applications where motor reliability and process stability are critical.
Advanced Direct Torque Control Technology
The ACS800-01-0120-3 uses advanced Direct Torque Control technology to provide fast and accurate motor response.
Key advantages:
- Rapid torque adjustment
- High control accuracy
- Excellent dynamic performance
- Smooth motor operation
- Improved energy efficiency
This technology allows the frequency converter to maintain stable motor performance even under changing load conditions.
Heavy-Duty Industrial Construction
The ACS800-01-0120-3 features a strong industrial design suitable for continuous-duty applications.
Advantages:
- Reliable thermal management
- Robust mechanical structure
- Suitable for harsh industrial environments
- Flexible installation options
- Easy integration into automation systems
The larger frame design supports higher-power motor applications while maintaining operational reliability.
Energy-Efficient Variable Speed Control
The frequency converter improves system efficiency by adjusting motor speed according to actual process requirements.
Energy-saving benefits:
- Reduced energy consumption
- Optimized motor operation
- Lower mechanical stress
- Improved process control
- Reduced operating costs
Variable speed control is especially beneficial for pumps, fans, compressors, and other large industrial equipment.
Working Principle
The ABB ACS800-01-0120-3 controls motor speed by converting fixed-frequency AC input power into adjustable-frequency output power.
The operating process includes:
- Three-phase AC power enters the frequency converter.
- The rectifier converts AC power into DC power.
- The DC link stabilizes electrical energy.
- The inverter generates adjustable AC output.
- Controlled voltage and frequency are supplied to the motor.
- Motor speed and torque are adjusted according to application requirements.
This conversion process provides accurate motor control and improves industrial system efficiency.
Industrial Applications
Pump Systems
The ACS800-01-0120-3 is widely used in large industrial pumping systems.
Typical applications:
- Water treatment plants
- Industrial circulation pumps
- Cooling systems
- Process fluid systems
Benefits:
- Smooth startup
- Accurate flow control
- Reduced energy usage
- Improved equipment lifetime
Fan and Ventilation Equipment
The frequency converter provides efficient control for large industrial fan systems.
Applications:
- Cooling fans
- Ventilation systems
- Exhaust equipment
- Air handling systems
Advantages:
- Adjustable airflow control
- Reduced operating costs
- Stable motor performance
- Reduced mechanical wear
Conveyor Systems
The ACS800-01-0120-3 provides reliable speed control for heavy-duty conveyor applications.
Applications:
- Mining conveyors
- Manufacturing lines
- Material handling equipment
- Production systems
Benefits:
- Precise speed regulation
- Smooth acceleration
- Improved production efficiency
Compressor Applications
The frequency converter is suitable for industrial compressor systems.
Applications:
- Air compressors
- Process compressors
- Industrial machinery
Advantages:
- Stable pressure control
- Improved energy efficiency
- Reduced motor stress
- Reliable continuous operation
Installation Guide
Installation Preparation
Before installing the ABB ACS800-01-0120-3, confirm:
- Correct frequency converter model
- Compatible motor specifications
- Suitable installation environment
- Correct input voltage
- Proper grounding connection
- Adequate ventilation space
Step 1: Select Installation Location
Choose an installation location with:
- Good airflow
- Suitable operating temperature
- Protection from dust and moisture
- Enough maintenance clearance
Install the frequency converter vertically to ensure proper cooling.
Step 2: Mount the Frequency Converter
Installation steps:
- Position the drive on the mounting surface.
- Secure the unit using suitable hardware.
- Confirm mechanical stability.
- Keep ventilation openings unobstructed.
Step 3: Connect Power Wiring
Connect:
- Three-phase input power cables
- Motor output cables
- Protective grounding conductor
Before powering on, check all electrical connections carefully.
Step 4: Connect Control Wiring
Connect:
- Start/stop commands
- Speed reference signals
- Digital inputs
- Analog signals
- Communication interfaces
Keep control cables separated from power cables to reduce interference.
Step 5: Configure Drive Parameters
Set the required parameters:
- Motor voltage
- Motor current
- Motor speed
- Motor frequency
- Acceleration time
- Deceleration time
- Control mode
Correct parameter configuration ensures stable operation.
Step 6: Commissioning Test
Perform:
- Electrical inspection
- Power-up testing
- Motor rotation check
- Parameter verification
- Load testing
- Fault monitoring
Confirm correct operation before connecting to production equipment.
Fault Diagnosis and Troubleshooting
Drive Cannot Start
Possible Causes
- Incorrect input power
- Missing start command
- Incorrect parameter settings
- Control wiring failure
Solutions
- Check power supply
- Verify control signals
- Review parameters
- Inspect wiring connections
Overcurrent Fault
Possible Causes
- Motor overload
- Short circuit
- Incorrect motor parameters
- Mechanical blockage
Solutions
- Inspect motor condition
- Check output cables
- Verify motor data
- Reduce excessive load
Overvoltage Fault
Possible Causes
- Short deceleration time
- Excessive regenerative energy
- Incorrect braking settings
Solutions
- Increase deceleration time
- Adjust braking parameters
- Check load characteristics
Overheating Fault
Possible Causes
- Poor ventilation
- Cooling fan failure
- High ambient temperature
- Continuous overload operation
Solutions
- Improve airflow
- Check cooling fan operation
- Clean ventilation areas
- Reduce overload conditions
Communication Fault
Possible Causes
- Incorrect communication settings
- Damaged cables
- Network configuration errors
Solutions
- Check communication parameters
- Inspect cables
- Verify automation system settings
Maintenance Recommendations
For reliable long-term operation:
- Clean cooling passages regularly
- Inspect electrical terminals
- Monitor operating temperature
- Check cooling fan condition
- Review fault history
- Verify drive parameters
Regular maintenance helps extend the service life of the frequency converter and improves system reliability.
Key Advantages
110 kW Power Capability
Suitable for high-power industrial motor applications.
202 A Output Capacity
Provides strong current capability for demanding motor systems.
Advanced Torque Control
Ensures accurate speed and torque management.
Robust Industrial Design
Designed for continuous-duty operation.
Reliable Automation Performance
Suitable for heavy industrial and process control applications.
Technical FAQs
What is ABB ACS800-01-0120-3?
The ABB ACS800-01-0120-3 is an industrial frequency converter designed for controlling high-power AC motors.
What is the part number?
The part number is 64664425.
What is the rated power?
The rated power is 110 kW.
What is the rated output current?
The rated output current is 202 A.
What are the dimensions?
The dimensions are 880 x 300 x 399 mm.
What is the weight?
The weight is 67 kg.
Conclusion
The ABB ACS800-01-0120-3 64664425 Frequency Converter is a powerful industrial AC drive designed for high-performance motor control, energy-efficient operation, and reliable long-term service.
With its 110 kW power capability, 202 A output capacity, advanced motor control technology, robust industrial structure, and flexible installation design, it provides an effective solution for pumps, fans, compressors, conveyors, and other high-power automation applications.
The ACS800-01-0120-3 helps industrial users improve energy efficiency, optimize production processes, reduce mechanical stress, and maintain stable operation in demanding industrial environments.