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- ACS800-01-0040-3 64576461
- Frequency Converter
- Sweden (SE)
- 739 x 265 x 286 mm
- 34 kg
- Xiamen, China
- New & In Stock
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Product Overview
The ABB ACS800-01-0040-3 (64576461) Frequency Converter is a high-performance industrial AC drive designed for precise motor control in automation systems, manufacturing equipment, and process industries.
As part of the ABB ACS800 single drive family, this frequency converter provides reliable speed regulation, advanced torque control, and stable operation for industrial applications requiring accurate motor performance. The ACS800 series is designed for demanding environments where operational reliability, dynamic response, and energy efficiency are important.
The ACS800-01-0040-3 is suitable for 37 kW class motor applications and provides strong output performance for medium-power industrial motors. It is commonly used in pumps, fans, conveyors, compressors, mixers, production machinery, and other motor-driven equipment requiring variable speed control.
With dimensions of 739 x 265 x 286 mm and a weight of 34 kg, this frequency converter provides a compact industrial solution while maintaining excellent cooling performance and reliable electrical operation.
Technical Specifications
| Parameter | Details |
|---|---|
| Manufacturer | ABB |
| Model | ACS800-01-0040-3 |
| Part Number | 64576461 |
| Product Type | Frequency Converter |
| Series | ACS800 |
| Drive Type | AC Drive |
| Rated Power | 37 kW |
| Rated Output Current | 72 A |
| Input Voltage | 380–415 V AC |
| Phase | Three Phase |
| Control Technology | Direct Torque Control (DTC) |
| Installation Type | Wall Mounted |
| Dimensions | 739 x 265 x 286 mm |
| Weight | 34 kg |
| Application | Industrial Motor Control |
Product Features
Advanced Motor Control Performance
The ABB ACS800-01-0040-3 provides powerful motor control capabilities for industrial applications requiring accurate speed and torque management.
Main features:
- High dynamic torque response
- Accurate speed regulation
- Stable motor operation
- Smooth acceleration and deceleration
- Reliable performance under variable loads
The drive ensures consistent motor performance in applications where production stability and process accuracy are critical.
Direct Torque Control Technology
The ACS800 series uses advanced Direct Torque Control technology to provide fast and accurate motor response.
Advantages:
- Excellent torque control accuracy
- Fast response to load changes
- Improved motor efficiency
- Stable low-speed operation
- Reduced dependence on external feedback devices
This technology makes the frequency converter suitable for demanding industrial machinery requiring precise control.
Compact Industrial Design
The ACS800-01-0040-3 features a compact wall-mounted design for flexible installation.
Benefits:
- Reduced installation space
- Easy integration into industrial systems
- Convenient maintenance access
- Suitable for various automation applications
The compact structure allows installation in production equipment and industrial control environments with limited space.
Energy Efficient Operation
The frequency converter improves energy efficiency by adjusting motor speed according to actual process requirements.
Energy-saving advantages:
- Reduced power consumption
- Optimized motor performance
- Lower mechanical stress
- Improved process efficiency
- Reduced operating costs
Variable speed operation is especially effective for pumps, fans, compressors, and other variable-load applications.
Working Principle
The ABB ACS800-01-0040-3 controls AC motor speed by converting fixed-frequency input power into adjustable-frequency output power.
The operation process includes:
- Three-phase AC power enters the frequency converter.
- The rectifier converts AC voltage into DC voltage.
- The DC bus stabilizes electrical energy.
- The inverter produces adjustable AC output.
- Controlled voltage and frequency are supplied to the motor.
- Motor speed and torque are adjusted according to operating requirements.
This control method provides efficient motor operation and improves overall system performance.
Industrial Applications
Pump Control Systems
The ACS800-01-0040-3 is widely used in industrial pump applications.
Typical applications:
- Water treatment equipment
- Industrial circulation pumps
- Cooling systems
- Process pumping systems
Advantages:
- Smooth motor startup
- Accurate flow control
- Reduced energy consumption
- Reduced mechanical impact
Fan and Ventilation Systems
The frequency converter is suitable for industrial ventilation equipment.
Applications:
- Cooling fans
- Air handling systems
- Exhaust equipment
- Factory ventilation systems
Benefits:
- Adjustable airflow control
- Improved efficiency
- Stable operation
- Reduced motor wear
Conveyor Applications
The ACS800-01-0040-3 provides reliable speed control for conveyor systems.
Applications:
- Manufacturing conveyors
- Material handling equipment
- Packaging systems
- Production lines
Advantages:
- Precise speed adjustment
- Smooth acceleration
- Improved production stability
Industrial Machinery
The drive can be used in various industrial machines.
Applications:
- Mixers
- Extruders
- Machine tools
- Processing equipment
Benefits:
- Reliable motor control
- Improved machine performance
- Stable operation under changing loads
Installation Guide
Installation Preparation
Before installing the ABB ACS800-01-0040-3, check:
- Correct frequency converter model
- Compatible motor specifications
- Proper installation environment
- Suitable power supply
- Reliable grounding connection
- Adequate ventilation space
Step 1: Select Installation Location
Choose an installation area with:
- Good airflow
- Suitable temperature conditions
- Protection from excessive dust and moisture
- Enough maintenance space
The drive should be installed vertically to ensure proper cooling.
Step 2: Mount the Frequency Converter
Installation steps:
- Position the frequency converter on the mounting surface.
- Secure the unit using suitable mounting hardware.
- Confirm mechanical stability.
- Ensure ventilation openings remain clear.
Step 3: Connect Power Wiring
Connect:
- Three-phase input power
- Motor output cables
- Protective grounding cable
Check all electrical connections carefully before energizing the drive.
Step 4: Connect Control Wiring
Connect:
- Start and stop signals
- Speed reference inputs
- Digital inputs
- Analog signals
- Communication interfaces
Keep control wiring separated from power cables to minimize electrical interference.
Step 5: Configure Drive Parameters
Set the required parameters:
- Motor voltage
- Motor current
- Motor speed
- Motor frequency
- Acceleration time
- Deceleration time
- Control mode
Correct parameter configuration ensures stable motor operation.
Step 6: Commissioning Test
Perform:
- Electrical inspection
- Power-up test
- Motor rotation check
- Parameter verification
- Load testing
- Fault monitoring
Confirm normal operation before connecting the system to production equipment.
Fault Diagnosis and Troubleshooting
Drive Cannot Start
Possible Causes
- Incorrect power connection
- Missing start command
- Incorrect parameter settings
- Control circuit problems
Solutions
- Check input power
- Verify control signals
- Review parameter configuration
- Inspect wiring connections
Overcurrent Fault
Possible Causes
- Motor overload
- Short circuit
- Incorrect motor parameters
- Mechanical blockage
Solutions
- Inspect motor condition
- Check output cables
- Verify motor data
- Reduce mechanical load
Overvoltage Fault
Possible Causes
- Short deceleration time
- Excessive regenerative energy
- Incorrect braking settings
Solutions
- Increase deceleration time
- Adjust braking parameters
- Check load characteristics
Overheating Fault
Possible Causes
- Poor ventilation
- Cooling fan failure
- Excessive load
- High ambient temperature
Solutions
- Improve airflow
- Check cooling system
- Clean ventilation areas
- Reduce overload operation
Communication Fault
Possible Causes
- Incorrect communication parameters
- Damaged cables
- Network configuration problems
Solutions
- Check communication settings
- Inspect cables
- Verify automation system configuration
Maintenance Recommendations
For long-term reliable operation:
- Clean cooling areas regularly
- Inspect power terminals
- Monitor operating temperature
- Check cooling fans
- Review fault history
- Verify drive parameters
Regular maintenance helps extend the service life of the frequency converter and improves system reliability.
Key Advantages
37 kW Motor Control Capability
Suitable for medium-power industrial motor applications.
72 A Output Performance
Provides reliable current capacity for industrial equipment.
High Dynamic Response
Ensures accurate speed and torque control.
Compact Installation Design
Supports flexible industrial integration.
Reliable Industrial Operation
Designed for continuous automation and manufacturing applications.
Technical FAQs
What is ABB ACS800-01-0040-3?
The ABB ACS800-01-0040-3 is an industrial frequency converter designed for AC motor speed and torque control.
What is the part number?
The part number is 64576461.
What is the rated power?
The frequency converter is designed for 37 kW motor applications.
What is the rated output current?
The rated output current is 72 A.
What are the dimensions?
The dimensions are 739 x 265 x 286 mm.
What is the weight?
The weight is 34 kg.
Conclusion
The ABB ACS800-01-0040-3 64576461 Frequency Converter is a reliable industrial AC drive designed for accurate motor control, efficient operation, and long-term stability.
With its 37 kW power capability, 72 A output current, advanced torque control technology, compact structure, and industrial reliability, it provides an effective solution for pumps, fans, conveyors, compressors, and various automation systems.
The ACS800-01-0040-3 helps improve energy efficiency, optimize equipment performance, reduce mechanical stress, and maintain stable operation in modern industrial environments.